搜档网
当前位置:搜档网 › PPAP_Checklist

PPAP_Checklist

PPAP_Checklist
PPAP_Checklist

Yanfeng Visteon PPAP Checklist (this document) as the table of contents

延锋伟世通PPAP 清单目录

1. Design Records of Saleable Product

产品设计记录

a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释

b.

Special Characteristics 特殊特性

Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格

c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求

d.Part material composition report, report can be IMDS or other system/method defined by customer

零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法

e.Polymer shall be identified according to ISO sign 聚合物应按ISO符号标识

f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝

2. Engineering Change Documents if applicable 授权的工程更改文件

SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求

3. Customer Engineering approval, if required 顾客工程批准, 如需要

a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)

b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)

4. Design FMEA 设计潜在失效模式及后果分析

DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA

5. Process Flow Diagrams 过程流程图

Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图

6. Process FMEA 过程潜在失效模式及后果分析

PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA应包括"操作过程, 包装, 仓储和运输"

7. Dimensional Results 尺寸结果

100% layout for 6 parts for a single line process minimum

单线流程最少取6件产品进行100%尺寸测量

100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum

如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量

100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum

如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量

100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum

如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量

a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果

Note: Data cannot be older than one year 数据不能过时超过一年

b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE批准

Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable

注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件

8. Records of Material/ Performance test results 材料/性能试验结果的记录

Data should be collected from Production Trial Run parts 数据应从试生产产品中收集

Any material certification cannot be older than one year 任何材料证明都不能过时超过一年

Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD批准

Test Results need to include: 试验结果应包括:

- Copy of the specifications called out on the drawing 图纸上的材料规范

- Material Certification with test results 附有试验结果的材料证明

- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD批准的PV试验结果

9. Initial Process Study 初始过程研究

a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数

For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS和CC/VC的原始数据

b.

c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implemented

as a control method in the Control Plan

对于所有的SC/VS及CC/VC项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划

For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required

对于所有的SC/VS及CC/VC项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划

The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.

以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.

c

u

m

e

n

t

s

Form No.: QF-206

Revision: 00Page 1 of 4

The following guideline/checklist shall be used for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date if not level 1 approved by Yanfeng Visteon. All references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.

以下指南/清单用于PPAP等级1-5的提交. 除经延锋伟世通批准的提交等级为1的PPAP外, PPAP文件必须在指定的提交日期前10日提交给相应的SQE供批准. 所有07项目年及以后投产的项目中涉及到的SC和CC同VS和VC的含义一致.

如果考虑型腔, 则原始数据矩阵应作适当的详细说明

* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表

* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be considered

for each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.

* 如果对每个型腔进行研究, 则对每个型腔的SC及CC项最少要100个数据和至少25个子组。如果每个型腔的

数据少于30个,则应与负责的SQE联系, 制定出适当的计划

* Number of parts may be modified with approval from Visteon. Attach approval if applicable

* 标明经伟世通批准的修改过的数据并附上批准文件

10. Measurement System Analysis Studies (Gage R&R) 测量系统分析研究(量具重复性&再现性)

Gage R&R < 10% . Address all 10%< R&R <30% (AIAG MSA Manual, current edition)

量具重复性&再现性<10%. 应说明10%<重复性&再现性<30%的情况(当前版测量系统分析手册)

11. Qualified Laboratory Documentation 具有资格实验室的文件要求

ISO/IEC 17025 Certification or National Equivalent and Laboratory Scope for supplier providing results

具有ISO/IEC 17025证书或国家同等资格证书的实验室范围可为供应商提供实验结果

Exterior laboratory test report shall use the file format with laboratory name

外部实验室的报告应使用印有实验室抬头的文件格式

12. Control Plan 控制计划

a.Pre-Launch (Component PV Test Plan) 预生产(零件生产验证试验计划)

b.Production (Production Process Control & IP Test Plans)生产(生产过程控制&在线试验计划)

c.Safe Launch Plans 安全投产计划(生产过程控制&在线试验计划)

13. Part Submission Warrant (PSW) 零件提交保证书

a.Each part shall submit individual PSW except other format approval by customer

每个零件应填写单独的零件提交保证书, 除非客户同意其他的形式

b.Proof of IMDS acceptance 完成国际材料数据系统的证据

- Screen dump from Visteon IMDS showing data is accepted 从伟世通IMDS系统上转储的被认可的信息

- E-mail from Visteon IMDS analyst when alternate submission method is used. - 预备提交时从VisteonIMDS系统发来的电子邮件

14. Appearance Approval Report, (AAR) if applicable (per AIAG requirement)

外观批准报告, 如适用(根据AIAG要求)

15. Bulk Material Requirements Checklist (per AIAG requirement)散装材料要求检查表(根据AIAG要求)

16. Sample Product (Qty:_____) 生产件样品

17. Master Samples (Qty:_____) (master samples are retained at the manufacturing site) 保存在生产现场的标准样品

18. Checking Aids ( e.g. checking fixtures, gage, mould, etc.)检查辅具(如检查夹具, 量具, 模具等)

19. Records of Compliance with Customer-Specific Requirements 顾客的特殊要求

20. Run at Rate data from production trial run (as required by SQE)试生产阶段生产节拍数据(如SQE要求)

CV (Capacity Verification) preliminary calculation - CV calculation sheet can be found in VSAMS.

产能验证初步计算 - 产能计算表单可以在VSAMS中找到

21. Evidence of packaging approval 包装批准

- V1121 form should be approved by Yanfeng Visteon packaging engineer 延锋伟世通包装工程师批准的V1121表格Supplier:Supplier PPAP Checklist Approver:

供应商:供应商PPAP检查清单批准人:

"

L

i

v

i

n

g

"

Form No.: QF-206

Revision: 00Page 2 of 4

Yanfeng Visteon PPAP Checklist (this document) as the table of contents 延锋伟世通PPAP 清单目录

1. Design Records of Saleable Product 产品设计记录

a.Released Engineering Specification/Drawings and drawing notes 工程规范/图纸及图纸注释

b.Special Characteristics 特殊特性

Special Characteristics Identification Form (SCIF) Model year 2007 and later 特殊特性确认表格

c.Interface and performance requirement for defined Black Box part“黑盒子”的零件应当规定接口和性能要求

d.Part material composition report, report can be IMDS or other system/method defined by customer

零件材质成分报告, 报告可以使用国际材料数据系统或顾客规定的其他系统/方法

e.Polymer shall be identified according to ISO sign 聚合物应按ISO 符号标识

f.E-data, such as CAD/CAM data need hard copy 电子数据, 如CAD/CAM 数据需要打印硬拷贝

2. Engineering Change Documents if applicable 授权的工程更改文件

SCR approved by all customer functions as specified on SCR forms 批准的供应商变更请求

3. Customer Engineering approval, if required 顾客工程批准, 如需要

a.Product Engineering Approval(ESER) 产品工程批准(工程样品评估报告)

b.Engineering Test Results (ES, Electronic Component) 工程测试结果(工程样品, 电子元件)

4. Design FMEA 设计潜在失效模式及后果分析

DFMEA must be included if supplier is design responsible 如果供应商有设计责任, 应进行请附DFMEA

5. Process Flow Diagrams 过程流程图

Detailed Flow Diagram to Yanfeng Visteon's dock 详细的产品流程图

6. Process FMEA 过程潜在失效模式及后果分析

PFMEA should includ"Handling,Packaging,Warehousing, and Shipping" PFMEA 应包括"操作过程, 包装, 仓储和运输"

7. Dimensional Results 尺寸结果

100% layout for 6 parts for a single line process minimum

单线流程最少取6件产品进行100%尺寸测量

100% layout for 6 parts for each cavity if the process has 2 cavities per tool minimum

如果每个模具有2个穴, 每个穴最少取6件产品进行100%尺寸测量

100% layout for 3 parts for each cavity if the process has 3, 4 or 5 cavities per tool minimum

如果每个模具有3个, 4个或5个穴, 每个穴最少取3件产品进行100%尺寸测量

100% layout for 1 part for each cavity if the process has 6 or more cavities per tool minimum

如果每个模具有6个或更多的穴, 每个穴最少取1件产品进行100%尺寸测量

a.Tabular Summary Format (according to AIAG manual) - with 100 % in tolerance results 100%在公差范围内的结果

Note: Data cannot be older than one year 数据不能过时超过一年

b.Any surrogate data must be approved by Yanfeng Visteon's SQE 所有替代的数据必须被延锋伟世通SQE 批准

Note: Number of layouts may be modified with approval from Yanfeng Visteon. Attach approval if applicable

注: 标记出经延锋伟世通批准的修改后的数据, 并附上批准文件

8. Records of Material/ Performance test results 材料/性能试验结果的记录

Data should be collected from Production Trial Run parts 数据应从试生产产品中收集

Any material certification cannot be older than one year 任何材料证明都不能过时超过一年

Any surrogate data must be approved by Visteon's Product Engineering 任何代替数据必须被延锋伟世通PD 批准

Test Results need to include: 试验结果应包括:

- Copy of the specifications called out on the drawing 图纸上的材料规范

- Material Certification with test results 附有试验结果的材料证明

- Approved PV test results by Yanfeng Visteon's PD as required" '- 被延锋伟世通PD 批准的PV 试验结果

9. Initial Process Study 初始过程研究

a.At least 100 parts measured and at least 25 subgroups to be considered 最少25个子组并至少取得100个零件测量读数

For each SC/VS and CC/VC. Raw data to be included in the PPAP package.应包含每个SC/VS 和CC/VC 的原始数据

b.c.For all SC/VS's and CC/VC's, if any Ppk/Cpk < 1.33, work plan and 100% in process inspection to be implemented

as a control method in the Control Plan

对于所有的SC/VS 及CC/VC 项, 如果Ppk/Cpk < 1.33, 则应提交纠正措施计划和包含100%检验的控制计划

For all SC/VS's and CC/VC's, if any 1.33 ≤ Ppk/Cpk < 1.67, work plan required

对于所有的SC/VS 及CC/VC 项, 如果1.33 ≤ Ppk/Cpk < 1.68, 则应提交纠正措施计划

for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.

经延锋伟世通批准的提交等级为1的PPAP 外, PPAP 文件必须在指定的提交日期前10日提交给相应的SQE 供批准. 所有07项目年及以后投义一致.

c u m e n t s

Form No.: QF-206Revision: 00Page 3 of 4

for PPAP level 1-5 submissions. PPAP packages should be submitted for approval to the appropriate SQE 10 days prior to PPAP required date references to SCs and CCs also mean VSs and VCs for all programs launching for MY 07 and later.

经延锋伟世通批准的提交等级为1的PPAP 外, PPAP 文件必须在指定的提交日期前10日提交给相应的SQE 供批准. 所有07项目年及以后投义一致.

d.Yanfeng Visteon Supplier Process Characteristic Analysis 延锋伟世通供应商过程特性分析Note: The matrix of raw data needs to specify the cavity as appropriate if cavities are considered 如果考虑型腔, 则原始数据矩阵应作适当的详细说明* The statistical Capability study must show statistical charts 统计过程能力分析研究应有统计图表* If the study is being done per cavity, at least 100 parts/cavity and at least 25 subgroups should be considered

for each SC and CC. If less than 30 parts/cavity contact SQE responsible activity to develop a suitable plan.

* 如果对每个型腔进行研究, 则对每个型腔的SC 及CC 项最少要100个数据和至少25个子组。如果每个型腔的

数据少于30个,则应与负责的SQE 联系, 制定出适当的计划

* Number of parts may be modified with approval from Visteon. Attach approval if applicable

* 标明经伟世通批准的修改过的数据并附上批准文件

10. Measurement System Analysis Studies (Gage R&R) 测量系统分析研究(量具重复性&再现性)

Gage R&R < 10% . Address all 10%< R&R <30% (AIAG MSA Manual, current edition)

量具重复性&再现性<10%. 应说明10%<重复性&再现性<30%的情况(当前版测量系统分析手册)

11. Qualified Laboratory Documentation 具有资格实验室的文件要求

ISO/IEC 17025 Certification or National Equivalent and Laboratory Scope for supplier providing results

具有ISO/IEC 17025证书或国家同等资格证书的实验室范围可为供应商提供实验结果

Exterior laboratory test report shall use the file format with laboratory name

外部实验室的报告应使用印有实验室抬头的文件格式

12. Control Plan 控制计划

a.Pre-Launch (Component PV Test Plan) 预生产(零件生产验证试验计划)

b.Production (Production Process Control & IP Test Plans)生产(生产过程控制&在线试验计划)

c.Safe Launch Plans 安全投产计划(生产过程控制&在线试验计划)

13. Part Submission Warrant (PSW) 零件提交保证书

a.Each part shall submit individual PSW except other format approval by customer

每个零件应填写单独的零件提交保证书, 除非客户同意其他的形式

b.Proof of IMDS acceptance 完成国际材料数据系统的证据

- Screen dump from Visteon IMDS showing data is accepted 从伟世通IMDS 系统上转储的被认可的信息

- E-mail from Visteon IMDS analyst when alternate submission method is used. - 预备提交时从VisteonIMDS 系统发来的电子邮件

14. Appearance Approval Report, (AAR) if applicable (per AIAG requirement)

外观批准报告, 如适用(根据AIAG 要求)

15. Bulk Material Requirements Checklist (per AIAG requirement)散装材料要求检查表(根据AIAG 要求)

16. Sample Product (Qty:_____) 生产件样品

17. Master Samples (Qty:_____) (master samples are retained at the manufacturing site) 保存在生产现场的标准样品

18. Checking Aids ( e.g. checking fixtures, gage, mould, etc.)检查辅具(如检查夹具, 量具, 模具等)

19. Records of Compliance with Customer-Specific Requirements 顾客的特殊要求

20. Run at Rate data from production trial run (as required by SQE)试生产阶段生产节拍数据(如SQE 要求)

CV (Capacity Verification) preliminary calculation - CV calculation sheet can be found in VSAMS.

产能验证初步计算 - 产能计算表单可以在VSAMS 中找到

21. Evidence of packaging approval 包装批准

- V1121 form should be approved by Yanfeng Visteon packaging engineer 延锋伟世通包装工程师批准的V1121表格

Supplier PPAP Checklist Approver:

供应商PPAP 检查清单批准人:

"L i v i n g " D o c u m Form No.: QF-206

Revision: 00Page 4 of 4

相关主题