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Chemical Engineering Journal138(2008)

47–54

Feasibility study of using carbon aerogel as particle electrodes for decoloration of RBRX dye solution in a three-dimensional electrode reactor Xinbo Wu a,Xiaoqing Yang a,Dingcai Wu a,Ruowen Fu a,b,?

a Materials Science Institute,PCFM Laboratory,School of Chemistry and Chemical Engineering,

Sun Yat-sen University,Guangzhou510275,PR China

b Institute of Optoelectroni

c an

d Functional Composit

e Materials,PR China

Received25October2006;received in revised form16April2007;accepted16May2007

Abstract

The decoloration of RBRX from simulated dye wastewater in three-dimensional electrode reactor using granular carbon aerogels(CAs)as particle electrodes was experimentally investigated.Decolorization ratio can keep as high as95%in the100th run of treatment.Particular attention was paid to probe the function of the CAs through comparing the decolorization ratio of three-dimensional electrode reactor with single adsorption and two-dimensional electrode reactor.Conditional experiments were conducted to evaluate the effect of various parameters such as cell voltage,air ?owrate,particle electrode dose,initial dye concentration and pH of the dye solution.The results showed that the decolorization rate increased with increasing cell voltage and particle electrode dose,but decreased with increasing the initial dye concentration.The decolorization rate increased ?rstly and then kept almost unchanged with the increase of air?ow.In addition,the decolorization rate can be also controlled by the pH of the dye solution.The decolorization of RBRX was based on the break of the azo double bonds and the destruction of the other unsaturated bonds.

?2007Elsevier B.V.All rights reserved.

Keywords:Decoloration;Reactive dye;Carbon aerogel;Three-phase electrodes

1.Introduction

In recent years,the control and puri?cation of water pollu-tion has become an increasing concern.The release of dyes into the water constitutes only a small proportion of water pollution, but their presence in water,even at very low concentrations,is highly visible and undesirable[1].Therefore,the decoloration of dye wastewater is one of indispensable processes in treatment of wastewater[2].There are several physical,chemical and bio-logical decolorization methods for treating dyeing wastewater. Amongst the numerous techniques of dye removal from an ef?u-ent,adsorption and biological treatment are two accepted and widely used methods.Adsorption is limited to the high cost of adsorbent and its regeneration.Biological treatment cannot be used in treating non-readily biodegradable pollutants such as most dyes[3].Therefore,many investigators have been studying alternative oxidation methods,such as ozonation,photocatalytic oxidation,electrochemical oxidation,etc.

?Corresponding author at:Materials Science Institute,Sun Yat-sen University, Guangzhou510275,PR China.Tel.:+862084115112;fax:+862084115112.

E-mail address:cesfrw@https://www.sodocs.net/doc/7b16924822.html,(R.Fu).

Electrochemistry offers several promising approaches that in many cases can be used to make“green”processes for the prevention of pollution problems[4].The potential uses of electrochemistry for the puri?cation of dye ef?uents have two approaches,one is electrochemical conversion of the dye molecules to other organic compounds which can be degraded easily using other methods[5],and the other is electrochemical combustion of the dye molecules to CO2and H2O.However, both ways can be achieved using either direct electrolysis at the surface of electrode,or by generating a reactive interme-diate product that attacks the pollutants in a subsequent step. Many related studies have been reported extensively[6–8]. In particular,the electrochemical technologies based on three-dimensional electrodes have been attracting much attention and interests.It has been recognized widely that the rate of conver-sion can be increased largely by the use of the three-dimensional electrode with extensive speci?c surface area in comparison to conventional two-dimensional electrodes[9–12].In recent years,the research about the three-dimensional electrode deal with the organic pollutants focused on the design of the three-dimensional electrode reactor and the preparation of the particle electrode[13–15].It is obvious that the property of particle

1385-8947/$–see front matter?2007Elsevier B.V.All rights reserved. doi:10.1016/j.cej.2007.05.027

48X.Wu et al./Chemical Engineering Journal 138(2008)47–54

electrodes has played the most important role in estimating per-formance of the total system [16].The most commonly used particle electrodes is activated carbon that has been applied to the treating dye wastewater and has obtained the good effect [17–19].It could be attributed to that activated carbon has good adsorbability and electricity activeness under the electrochemi-cal condition [20].

Recently a noval mesoporous carbon material has been appeared:carbon aerogel (CA).CA has many excellent prop-erties,such as low mass densities,continuous porosities,high surface areas,great mesopore volume and high electrical con-ductivity [21,22].These characteristics are derived from their three-dimensional nano-network structures.In a previous study our research group has successfully obtained good results about improving techniques and reducing cost in the process of prepa-ration of and CA [23,24].In this paper,a soluble reactive azo dye,reactive brilliant red X-3B (RBRX)was selected as a model dyeing pollutant because reactive dyes are among the largest-group of colorants used in a variety of industries and they are stable with respect to biochemical oxidation.The main objec-tives of this paper were:(a)to determine the characterizations of CA prepared from sol–gel polymerization method with resor-cinol (R),formaldehyde (F),surfactant (CTAB)and water;(b)to research the feasibility of using CA as particle electrodes for removal of RBRX dye from wastewater;(c)to determine the var-ious parameters affecting the performance of the decoloration of RBRX,such as treating time,cell voltage,air ?owrate,particle electrode dose,initial dye concentration and pH of dye solution.2.Materials and methods 2.1.Dye material

The textile dye,RBRX was purchased from Shanghai Dyestuffs Co.,Ltd.of China,and it was used as received without further puri?cation.The molecular structure of RBRX is shown in Fig.1.

2.2.Preparation and characteristic of particle electrodes About 165g resorcinol (R),207.9mL formaldehyde (F)and appropriate catalyst (CTAB)were mixed with 240.9mL water according to predetermined recipes,and then transferred

into

Fig.1.Structure of RBRX (chemical formula:C 19H 10O 7N 6Cl 2S 2Na 2;molec-ular weight:615).

a 600mL glass vial.The vial was sealed and then put into a water bath at 70?C to cure for 1day and then cure for 5days at 85?C.After curing,the sample were directly dried in air at room temperature for 2days at ?rst,and further dried under an infrared lamp for 24h,and ?nally dried in an oven at 105?C at ambient pressure for 3h.Subsequently,the dried sample was heated to 900?C with a heating rate of 5?C/min and kept at this carbonization temperature for 3h in ?owing N 2(800mL/min).The BET surface area (S BET ),micropore size distribution,the micropore volume (V mic ),micropore surface area (S mic ),mesopore size distribution and mesopore volume (V mes )of the samples were analyzed by Micromeritics ASAP 2010instru-ment.The scanning electron microscopy of samples were mounted on a sample holder,coated with Au alloy,and then examined by JSM-6330F equipment.CAs powder was dis-persed with ethanol onto a copper grid for transmission electron microscopy by JEM-2010HR equipment.X-ray diffraction (XRD)patterns were collected using a diffractometer equipped with a Cu K ?source by D/MAX 2200VPC equipment.2.3.Experimental set-up of three-phase three-dimensional electrode reactor

The experimental set-up is shown schematically in Fig.2.A rectangular reactor support was made of plastic.The main anode and cathode,situated 10.0cm apart from each other,were made of graphite and stainless steel plates,respectively.Forty grams of CAs pellets (5–10mesh,from which the fraction with of 0.4–0.2cm diameter was selected)was packed between the two electrodes to form a three-dimensional electrode (working elec-trode)with a bed height of approximately 6cm.The volume of the three-dimensional electrodes is 10.0cm ×2.3cm ×https://www.sodocs.net/doc/7b16924822.html,pressed air was sparged into the three-dimensional elec-trodes system by a micropore pipe from the bottom of the reactor.The electric power was supplied with regulated dc power supply,TPR640,China.

2.4.Experimental method

A simulated wastewater containing RBRX was diluted to a concentration of 800mg/L with ultra-pure water.No electrolyte was added and the pH value was not adjusted unless

otherwise

Fig.2.Experimental set-up:(A)supporter;(B)main anode (graphite plate);(C)main cathode (stainless steel plate);(D)micropore pipe;(E)compressed air;(F)CAs particle electrodes;(G)air?ow meter;(H)controlled volume pump;(I)dc stabilized voltage supply.

X.Wu et al./Chemical Engineering Journal138(2008)47–5449

stated.A total of100mL of the wastewater was fed into the reactor prior to each run.The reaction was started when the dc electrical power and compressed air supply were switched on. The solution obtained was?ltered to remove any traces of CA and then was analyzed.

In order to probe the behavior of the carbon aerogel elec-trodes for decolorization ratio and COD removal ef?ciency in the process of continuous use,every carbon aerogel electrodes was repeatedly used100times(30min per time)under same experimental conditions.When a run stopped,all solutions were taken out from reactor and assessed with decolorization ratio and COD removal.

In conditional experiments,the2mL sample was carefully withdrawn from the reactor at predetermined time intervals using a digital micropipette and was assessed mainly with decoloriza-tion ratio.The effect of pH was studied by adjusting the pH of dye solutions using dilute HCl and NaOH solutions.

Decolorization ef?ciencies were measured with spectropho-tometer method[17].All RBRX solutions were analyzed by a UV/VIS spectrophotometer(756,China)at a maximum wave-length of538nm.The?nal concentration of the solution was then determined from the calibration curve.COD was measured with potassium dichromate after the?ltered sample was digested with a WMX COD microwave digestion system(Huanhai Engi-neering Company of Shantou).

3.Results and discussion

3.1.Characteristic of particle electrode

According to the N2adsorption–desorption isotherm of the sample,the speci?c surface area,speci?c pore volume and pore size distribution of the sample were obtained and the results were shown in Table1and Fig.3.It can be discovered that the CA has a wide pore size distribution.As we know,the pores,including mesopores and macropores in CAs are attributed to the interval gap between chains of interconnected particles[23].The data listed in Table1reveal that the CA has high mesopore volume and high BET surface areas.It has several narrow micropore diameters(range from0.6to1.1nm)and a narrow mesopore diameter(range from10to14nm).Fig.4shows the X-ray diffraction pattern of CA.The broad peak at2θ=23?indicates that the CA prepared is a graphite-like micro-crystal carbon,sim-ilar to that of activated carbons and activated carbon?bers[23]. Fig.5shows the TEM and SEM photographs of CA samples. TEM observations indicated that CAs have a three-dimensional network.The solid phase is composed of interconnected car-Table1

Textual characteristics of the representative samples in the study

Sample CA-125

S BET(m2g?1)582.7

S micro(m2g?1)312.8

S BJH(m2g?1)269.9

V micro(cm3g?1)0.145

V BJH(cm3g?1) 1.150

A.P.D BJH(?A)

152.3

Fig.3.Pore size distributions of the CA.

bon nano-particles with a size range from20to30nm and the nano-particles are not very round in shape.There are an abundant number of nanopores with different sizes among the interconnected carbon nano-particles.From the SEM in Fig.5, we can see that carbon nano-particles are interconnected into the nano-scale of the aggregates like bunches of grapes,which are connected into a bulk network.There are many mesopores and macropores among the carbon nano-particles and nano-scale aggregates.These results are consistent with the TEM images.

The above discussion clearly shows that CA we prepared is a porous,high surface area,graphite-like micro-crystal carbon material with a three-dimensional network structure.Consider-ing those characteristics of CA,it is natural to associate them with the particle electrodes in three-dimensional electrode. 3.2.The function of CAs

In order to probe the behavior and effect of the CA par-ticle electrodes for decolorization ratio in the process of dye decoloration,we have compared the decolorization ratio of pure adsorption of CAs,two-dimensional electrode system and three-dimensional electrode with CAs as particle electrodes under the same condition.Considering CA has a good

adsorbability,

Fig.4.XRD pattern for the CA.

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Fig.5.SEM and TEM photographs of CA sample:(A)SEM and (B)TEM.

every process was repeated 100times under various condi-tions.N was used to represent the number of repeated runs.The experimental results were assessed by decolorization ratio of RBRX.Decolorization ratio under various treatment condi-tions were presented in Fig.6.In Fig.6,curve a showed that the decolorization ratio under the condition of single adsorption process,curve b expressed that the decolorization ratio under the condition of single two-dimensional electrode system and curve c showed that the decolorization ratio under the condi-tion of three-dimensional electrode system.It can be observed that the decolorization ratios for adsorption,two-dimensional electrode reactor and three-dimensional electrode reactor exhibit obvious difference from Fig.6,and the decolorization ratio of three-dimensional electrode reactor is much higher than oth-ers.The difference of decolorization ratios indicated that the three-dimensional electrode system is more ef?cient than the adsorption process and two-dimensional electrode system,and even greater than the sum of the two processes.The result explains that good decolorization rate should be attributed to the combination of adsorption and electrochemical oxidation.At the same time,CA has an effect on the destruction of chromophore of

dyestuff.

Fig.6.Decolorization ratio in various conditions:(a)single adsorption process;(b)single two-dimensional electrode system;(c)three-dimensional electrode system.

3.3.Effect of cell voltage

The effects of applied voltages on the decolorization ratio were conducted and the results were shown in Fig.7.It was obviously found that decolorization ratio in the electrochemical processes increased with the increase of the cell voltage from 10to 30V .When the applied voltage was 10,20and 30V ,the decolorization ratio was 60,82and 97%,respectively,on treat-ment time for 10min.We could conclude that with the increase of electric ?eld strength,the electrical charges on the polar-ized CA particles would increase accordingly.These particles would be more effective electrically in participation of the dye decoloration or mineralization.At the same,we could see that decolorization ratio in the electrochemical processes increased sharply with the increase of the treatment time.Furthermore,the difference in degree of increase for their decolorization ratio with applied voltage was also dependent on treatment time.3.4.Effect of air?ow

When the reaction started,the compressed air was uniformly sparged into the reactor by a micropore pipe.Fig.8presents

the

Fig.7.Effect of the voltage on the decolorization ratio (operating conditions:air ?owrate =0.4L min ?1,treatment time =30.0min).

X.Wu et al./Chemical Engineering Journal138(2008)47–54

51

Fig.8.Effect of air?owrate on the decolorization ratio(operating conditions: cell voltage=20V,treatment time=30.0min).

decolorization ratio versus air?owrate.As shown in Fig.8,the decolorization ratio would increase with air?https://www.sodocs.net/doc/7b16924822.html,ly,a greater air?owrate corresponds to a higher decolorization ratio. When the applied air?owrate was0.0,0.1,0.4and0.8L min?1, the decolorization ratio was61,80,82and84%,respectively,on treatment time for10min.We could conclude that the sparged compressed air plays an important role in the decolorization of RBRX.In fact,the sparged air in this system serves two purposes [18].One of the functions of sparged air is to agitate in order to speed mass transfer.Another was to supply the essential oxy-gen for electrochemical reactions.Some authors have reported that the oxygen can be changed into a stronger oxidizing agent, H2O2,on activated carbon electrodes by the two-electron reduc-tion of oxygen[25,26].Thus,the three-phase three-dimensional electrodes could simultaneously make use of anodic oxidation and cathodic electrogenerated H2O2to degrade organic pollu-tants.We also found from Fig.8,when the air?owrate exceed 0.1L min?1,the decolorization ratio would increase slowly.It could be ascribed that the quantity of oxygen was almost satu-rated in the solution when the air?owrate exceed0.1L min?1. The increasing oxygen just played the role to stir the solution, so the decolorization ratio gradually approaching the limiting value.Hence,it is feasible to keep a suitable air?owrate in the treatment[27].

3.5.Effect of particle electrode dose

The investigation of the effect of particle electrode dose on decolorization ratio of CA was shown in Fig.9.When increas-ing the dose of particle electrodes,the decolorization ratio would increase accordingly.When13.3g of CA was added,the decol-orization ratio was only46and79%on treatment time for10and 30min,respectively.When CA dose increased to26.6or40.0g, the decolorization ratio increased to71or82%on treatment time for10min,and96or98%on treatment time for30min,respec-tively.The increase of decolorization ratio was attributed to the increase of surface area of electrodes which leads to the increase of the reaction degree of RBRX on the surface of

electrodes.Fig.9.Effect of particle electrode on the decolorization ratio(operating condi-tions:cell voltage=20V,treatment time=30.0min,air?owrate=0.4L min?1).

3.6.Effect of initial concentration of dye

The investigation of the effect of RBRX initial concentra-tions on the decolorization ratio was carried out in the range of400–1200mg L?1RBRX aqueous solution at30?C.Fig.10 shows the decolorization ratio of RBRX treated for30min at different initial concentrations.It was observed that the decolorization ratio decreased with the increase of the initial concentration of RBRX when the dye concentration exceeded 800mg L?1,but the change in initial dye concentration had no effect on the dye removal below800mg L?1after treatment for 30min.This could be explained by surmising that when the dye concentration exceeded800mg L?1,removal of the dye was incomplete and required a higher current density.

3.7.Effect of pH

The solution pH affected the structural stability of RBRX. Therefore,the pH value of the dye solution might affect the decolorization ratio of RBRX solution.The initial pH values of the dye solution were set at2.8,5.1(original)and9.6,

respec-Fig.10.Effect of initial dye concentration on the decolorization ratio (operating conditions:cell voltage=20V,treatment time=30.0min,air ?owrate=0.4L min?1).

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Fig.11.Effect of pH on the decolorization ratio(operating conditions:cell voltage=20V,treatment time=30.0min,air?owrate=0.4L min?1). tively,to determine its effect on decolorization ratio of RBRX. The results are shown in Fig.11.It could be seen from Fig.11that when the pH of the dye solution was changed,the decolorization rate changed accordingly.For example,with respect to initial pH 2.8,5.1and9.6,the decolorization ratio changed to98.1,81.0 and88.4%on treatment time for10min,respectively.Additional experiments showed that the order on adsorption velocity of CAs for RBRX is as follows:pH2.8>pH9.6>pH5.1.Therefore,the change of decolorization ratio with pH could be explained from the following two facts:one was the change of the adsorba-bility,and the other was that the electrochemical reaction of decoloration more easily occurred in acidic and basic solutions.

3.8.Decolorization kinetic of RBRX

In this study,pseudo-?rst-order kinetic was introduced to evaluate the in?uence of affected factors.The linearised form of pseudo-?rst-order kinetic can be written as follows:

log(1?A)=a+bt

where A is the decolorization ratio and t is the treating time. First-order decolorization rate constants were obtained from the slope of the linearised data and were shown in Table2.

From Fig.12.Absorption spectra of RBRX with15-fold dilution at various treating time:(a)0min;(b)5min;(c)10min;(d)15min;(e)30min.

the data presented,it was seen that the correlation coef?cients were higher than0.9.Thus,the pseudo-?rst-order kinetic equa-tion is satisfactory with the experimental data,indicating the validity of this equation.The kinetic rate constant data and half-life time reveal that RBRX is easily decolorizated in three-phase three-dimensional electrode reactor using carbon aerogel as par-ticle electrodes.We can seen that the decolorization of RBRX is relatively easy when increasing voltage,air?ow rate,weight of particle electrodes or decreasing initial dye concentration. Moreover,the values of kinetic rate constant increases in acid or base medium.

3.9.Investigation of decolorization process

The UV spectra of RBRX at various treatment times were presented in Fig.12.It could be observed from Fig.12that the absorption peaks for electrochemical oxidation or degrada-tion decreased obviously with prolonging the treatment time. At538nm,the absorption of the curve e is only2.9%of curve a.These changes of UV spectra indicated that the decoloration of RBRX was ef?cient with the electrochemical process.It is well known that different structure units and groups in the dye molecules have different absorbance peaks.The main conju-

Table2

Kinetics parameters of RBRX degradation in various conditions

V oltage(V)Air?owrate

(L min?1)Electrode

weight(g)

pH Concentration

(ppm/L)

Regression

coef?ciency

Kinetic constant

(min?1)

Half-life(min)

100.4408000.9880.0268.0 200408000.9920.0327.3 200.1408000.9880.048 3.6 200.413.38000.9950.02211.9 200.426.68000.9980.047 5.3 200.440 2.88000.9670.0760.7 200.4408000.9880.054 3.3 200.4404000.9270.063 1.8 200.44012000.9890.037 6.3 200.4409.68000.9840.066 1.7 200.8408000.9850.055 2.7 300.4408000.9330.068 2.2

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53

Fig.13.COD removal ef?ciency in various conditions:(a)single adsorption process;(b)single two-dimensional electrode system;(c)three-dimensional electrode system.

gated structure of RBRX includes azo linkage,benzene ring and naphthalene ring.The chromophore containing azo linkage has absorption in the visible region,while benzene ring and naph-thalene ring in the UV region,and naphthalene ring absorption wavelength is higher than that of benzene ring.From Fig.12, we can see that RBRX has an absorption peak at538nm in the visible region is related to azo double bonds.In the near UV region,RBRX has three absorbance peaks at232,280and 324nm are,respectively,attributed to benzene ring and naphtha-lene ring.When compared the UV spectra of treated dye solution with original dye solution,it was shown that the decoloration resulted from the destruction of the conjugated azo double bonds and the other unsaturated system of the dyestuff.We could also see clearly that the destruction of the conjugated azo double bonds occur?rstly,then the destruction of the other unsatu-rated system of the dyestuff take place along with progress of the electrochemistry reaction.Moreover,the destruction of the other unsaturated system of the dyestuff has not completed after treatment for30min.These results are consistent with the analysis of COD removal rate.The rate of COD removal under various treatment conditions was presented in Fig.13.It can be observed from Fig.13that the rates of COD removal for single adsorption,single two-dimensional electrode reactor and three-dimensional electrode reactor different with the decol-orization ratio(see Fig.6)obviously increased in order.The rate of COD removal was lower than decolorization ratio with three-dimensional electrode systems,and this indicated that RBRX degraded incompletely under our experimental conditions,and part of RBRX was changed into intermediary products.

4.Conclusions

The performance of the decoloration of the RBRX dye wastewater was experimentally investigated using three-phase three-dimensional electrode reactor with granular CA as parti-cle electrodes.The decolorization ratio can still reach as high as95%after more than100th treatment run.The study has proved the feasibility of using CA as the particle electrodes for the removal of RBRX dye from wastewater.Experiment results showed that decolorization ratio with three-dimensional elec-trode reactor was much higher than single adsorption and single two-dimensional electrode reactor.The results af?rmed CA pre-pared from sol–gel polymerization method with resorcinol(R), formaldehyde(F),surfactant(CTAB)and water has an effect on the removal color of RBRX.Various parameters affecting decolorization ratio of RBRX are as follows:the decolorizing rate increases with the increase of treating time,cell voltage and particle electrode dose but decreases with initial dye concen-tration.The decolorizing rate increased?rstly and then almost unchanged with the increase of air?ow.The decolorizing rate increased when pH was changed from5.1to2.8or9.6.The decoloration of RBRX was found to be the azo double bonds and the destruction of unsaturated system. Acknowledgements

This research was supported by the Project of NNSFC (50472029,50632040),the Foundation of SRFDP,and the Sci-enti?c Foundation of Guangdong(2004A30404001). References

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