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Lithium Ion Battery Accelerated Life Testing Report

Lithium Ion Battery Accelerated Life Testing Report
Lithium Ion Battery Accelerated Life Testing Report

Lithium Ion Battery Accelerated Life Testing Report

November 3, 2011

This document was prepared by Advanced Energy.

Primary Investigator / Author

Shawn Fitzpatrick, P.E.

Staci Haggis

Contributors

Matt Murray

Cal Foshee

Organizations

Progress Energy

Duke Energy

NCEMC

North Carolina Advanced Energy Corporation is a registered engineering firm with the North Carolina Board of Examiners for Engineers and Surveyors. This report was prepared under the responsible charge of the Professional Engineer whose seal appears below.

Advanced Energy

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Suite 2100

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License Number: F-1192

Advanced Energy 909 Capability Drive, Suite 2100 Raleigh, NC 27606-3870 919 857-9000 | https://www.sodocs.net/doc/931442457.html,

Table of Contents

Executive Summary (3)

Acronyms and Abbreviations (4)

Introduction (5)

Battery Pretesting (6)

Accelerating Factors (7)

ALT Test Procedures (7)

End of Test Criteria (9)

Post Test Care (9)

Additional Battery Characteristic Tests (9)

Potential Issues with ALT (10)

Conclusions (11)

Executive Summary

Many organizations, such as electric utilities and national laboratories, are looking for a

method of obtaining used lithium-ion batteries for testing with secondary life applications.

One method is to accelerate the aging process of the batteries through accelerated life

testing. This process aims to age new lithium-ion batteries to a used state in order to make

secondary life application experiments as reliable as possible. Based on research

conducted for this report, Advanced Energy has found the industry standard for accelerated

life testing seems to be trending toward performing a series of dynamic stress tests on the

batteries at elevated temperatures. This test method will degrade the batteries in a similar

fashion to normal battery use, but at a faster-than-normal rate. Periodic reference

performance tests should also be performed on the test batteries in order to keep an

accurate account of the state of health of the batteries. Once the batteries have been

degraded to 70 to 80 percent of their original power or capacity, end of test conditions have

been reached and the batteries are at the appropriate state of health for secondary life

application testing.

Acronyms and Abbreviations

?ALT: Accelerated Life Testing

?BOL: Beginning of Life

?DST: Dynamic Stress Test

?EOT: End of Test

?FreedomCAR: Freedom Cooperative Automotive Research

?INL: Idaho National Laboratory

?Li-ion: Lithium-Ion

?NREL: National Renewable Energy Laboratory

?RPT: Reference Performance Testing

?SOC: State of Charge

?USABC: United States Advanced Battery Consortium

Introduction

With the coming widespread arrival of plug-in electric vehicles, many organizations, such as

electric utilities and national laboratories, are considering how electric vehicle batteries may

be used in secondary life applications. The lithium-ion (Li-ion) batteries widely used in

electric vehicles are insufficient for vehicle use after they have degraded to 70 to 80 percent

of their original capacity1; however, the remaining storage capacity could still be useful in

other applications. Such applications include using the batteries as backup power supplies

for data centers or for communities prone to power outages. They could also be used to

help stabilize the electric grid by tempering fluctuations in supply and demand, and as

storage for electricity generated from renewable energy sources, such as solar panels and

wind farms2. The United States government has even shown interest in exploring

secondary life applications for batteries by awarding a $1.3 million Department of Energy

grant in April 2011 to the National Renewable Energy Laboratory (NREL) to study the

feasibility, durability and value of Li-ion batteries for secondary life applications3. In addition,

organizations such as the Electric Power Research Institute, University of California Davis,

University of California Berkeley, Rochester Institute of Technology and more are all

working on secondary battery life activities.

One challenge associated with secondary battery life applications is how to accurately test

those applications. Mass-market electric vehicles are just now entering the marketplace

and with expected electric vehicle battery lifetimes of eight to 10 years, organizations

performing secondary life studies cannot wait for these batteries to age naturally. To

address this problem, these organizations are looking to accelerate battery aging through a

process called accelerated life testing (ALT). The purpose of this report is to define a

method for accelerating the life of a Li-ion battery to the point where it is no longer fit for

vehicular use but still has second-life utility, emulating the battery state at the end of an

electric vehicle battery life. The batteries can then be used to conduct research into their

secondary life applications. In ALT, it is important that batteries be aged in a way that

minimizes time and monetary resources without causing damage or degradation to the

battery that would not naturally occur during normal battery life.

1Neubauer, Jeremy and Ahmad Pesaran. PHEV/EV Li-Ion Battery Second-Use Project[PowerPoint slides]. April 2010. Retrieved from National Renewable Energy Laboratory website:

2 Bullis, Kevin. A Second Life for Old Vehicle Batteries. Technology Review (published by MIT). September 23, 2010. Retrieved from:

3 NREL Newsroom. NREL Team Investigates Secondary Uses for Electric Drive Vehicle Batteries. NREL News Release NR-1411. April 5, 2011. Retrieved from:

Battery Pretesting

Pretesting of batteries prior to ALT is an important step. Pretesting allows testers to gauge

the current condition of the battery and allows them to determine appropriate test conditions

so the data gathered will be accurate and reliable.Batteries should first be inspected for

signs of damage. Early detection of faulty batteries or cells will save time and resources

over the duration of the ALT process that would otherwise be wasted if failure conditions

are not identified prior to the start of aging.

It is important to characterize the starting condition of the battery that will undergo ALT prior

to testing. The starting condition is the power or capacity of the battery before any testing is

performed. The primary method to initially characterize Li-ion batteries is beginning of life

(BOL) performance testing. The results from the BOL test will not only give an indication of

the current state of the battery being tested, but will also be used to compare later

performance test results to track the progress of the ALT and to ensure that the testing is

not harming the battery. The main objectives of BOL performance testing are to:

1.Verify the initial capabilities of the Li-ion battery being tested.

2.Determine appropriate test parameters based on the battery under test and the

application for which it is being tested.

Idaho National Laboratory (INL) has developed a test manual for BOL testing entitled

Battery Technology Life Verification Test Manual4. The test manual outlines procedures for

two characterization tests that should be performed on each battery cell that will undergo

ALT. Procedures for the characterization tests are in Section 3.1 of the manual, and are:

1.Verification of the rated capacity. This test characterizes the discharge capacity of

the battery.

2.Pulse power verification. This test verifies pulse power capabilities at the

minimum and maximum state of charge (SOC). The initial verification of the pulse

power capabilities of all the battery cells should be done using the Minimum

Pulse Power Characterization test procedure.

4 Haskins, Harold, et al. Battery Technology Life Verification Test Manual. Idaho National Laboratory Report No. INEEL/EXT-04-01986. February 2005.

Accelerating Factors

Accelerating factors are the stress factors used to artificially age a Li-ion battery. These

factors will preferably be easy to control and will not degrade the battery in an unnatural

way. INL, along with Freedom Cooperative Automotive Research (FreedomCAR), named

four accelerating factors in their report on ALT of Li-ion batteries. These are:

?Temperature;

?SOC;

?Rate of discharge energy throughput ; and

?Discharge and regenerative pulse power levels5 .

INL and FreedomCAR suggest elevating temperature as the best method for artificially

accelerating Li-ion battery aging because it is a relatively cheap and controllable

mechanism5. However, there are potential issues with performing ALT via elevating

temperature, which are discussed further in the Potential Issues with ALT section of this

report. Note there are some groups who have performed ALT on Li-ion batteries using SOC

as the primary accelerator. Although SOC can work as an accelerator, it is the most

stressful acceleration factor for Li-ion batteries, and therefore the likelihood of unnaturally

degrading the batteries is higher6.

ALT Test Procedures

Although ALT for the purposes of evaluating secondary battery life uses is a relatively new

field, there are a number of organizations that have attempted to perform ALT on Li-ion

batteries. At the time of publication, an official standard for ALT on Li-ion batteries does not

exist; therefore, it is up to each of these individual testing agencies to determine their test

methods. Many of the studies and experiments that have been performed using ALT on Li-

ion batteries have been performed in order to gauge the full life of the batteries and to help

battery manufacturers learn where potential flaws exist in an attempt to improve the

batteries and extend life. This testing can be quite extensive and tests are often performed

that are not necessary for the scope of this report.

5Christophersen, Jon P. et al. Advanced Technology Development Program for Lithium-Ion Batteries: Gen 2 Performance Evaluation Final Report. Idaho National Laboratory Report No. INL/EXT-05-00913. July 2006.

6Christophersen, Jon P. et al. Advanced Technology Development Program for Lithium-Ion Batteries: Gen 2 Performance Evaluation Report Revision 4. Idaho National Laboratory Report No. INL/EXT-06-11488. July 2006.

NREL senior engineers, Jeremy Neubauer and Ahmad Pesaran, have initiated research on

secondary life applications of Li-ion batteries. In order to obtain aged batteries for their

experiments, they typically perform ALT on new batteries. When interviewed by Advanced

Energy about their test procedure, Neubauer and Pesaran suggested the United States

Advanced Battery Consortium (USABC) Electric Vehicle Battery Test Procedures Manual7.

This manual is not battery chemistry-specific and can be used for most types of batteries.

Advanced Energy determined this is likely the most appropriate test procedure for the goal

of this report.

The objective of the USABC’s ALT procedure is to accelerate failure modes and

degradation within the battery. The test procedures focus on what is termed “overstress”

testing. Overstress testing involves determining the forms of normal stress a Li-ion battery

will be exposed to during typical deployment as a vehicle battery. These stresses are then

applied at an elevated level to degrade the battery at a faster rate. The goal of each

individual test should be to simulate actual battery use, with the exception of the

accelerating stress factor. It is important that the batteries subjected to this testing are

monitored to ensure they do not degrade in an atypical manner.

Continuous electrical cycling, also referred to as time compression, is a required

component of the USABC’s ALT procedures. Another key component of the test procedure

is dynamic stress testing (DST). The purpose of DST is to simulate the cycles batteries will

experience in an electric vehicle. INL also recommends conducting reference performance

testing (RPT) at regularly set intervals during ALT8. The purpose of RPT is to monitor the

cumulative battery deterioration in order to keep an accurate account of the battery’s aging.

Each RPT should be performed with the procedures discussed in the Battery Pretesting

section of this report.

For more detailed information on accelerated battery aging, the USABC also recommends

consulting the reference book Accelerated Testing9.

7 Hunt, Gary et al. Electric Vehicle Battery Test Procedures Manual, Revision 2. United States Advanced Battery Consortium. January 1996.

8Haskins, Harold, et al. Battery Technology Life Verification Test Manual. Idaho National Laboratory Report No. INEEL/EXT-04-01986. February 2005.

9 Nelson, Wayne. Accelerated Testing. John Wiley and Sons, 1990.

End of Test Criteria

End of Test (EOT) criteria signal the termination of the ALT sequence. EOT criteria can be

based on many monitored test parameters and are generally selected based on the goals

of the test. For the purpose of this report, EOT criteria are defined as parameters that

signify the Li-ion batteries under test have been aged and conditioned for second life

application testing. An NREL engineer interviewed by Advanced Energy suggested that

setting an EOT criterion for the battery to be at 70 to 80 percent of its original power or

capacity is reasonable, as this is the condition the majority of used electric vehicle batteries

are expected to be in when they are acquired for second use applications.

Post Test Care

An important step using Li-ion batteries in secondary life application testing is post test

care. Post test care consists of storing and monitoring the batteries for later use. For

example, if there will be a lag period of more than two to three days between the

conclusion of ALT and the start of secondary life application testing, it is important to

ensure that additional unnatural battery degradation does not occur. If the batteries will be

stored for several months before beginning secondary life application testing, it is possible

they will not be in the same condition as when ALT concluded. Therefore, it is

recommended that additional RPT be conducted before beginning secondary life

application testing.

Additional Battery Characteristic Tests

Additional battery tests that are not part of ALT procedures, but may be of interest to a

testing agency, are thermal performance testing and stand testing. A thermal performance

test will demonstrate how a battery’s performance will vary in excessively high or low

temperatures. A stand test will demonstrate how much of the battery’s charge and capacity

will be lost over time if it is not used. These test procedures are outlined in the USABC

Electric Vehicle Battery Test Procedures Manual10.

10Hunt, Gary et al. Electric Vehicle Battery Test Procedures Manual, Revision 2. United States Advanced Battery Consortium. January 1996.

Potential Issues with ALT

In Advanced Energy’s interviews with subject matter experts in the field of ALT, some

potential issues with Li-ion battery ALT were raised.

In 2010, NASA researched Li-ion battery ALT using elevated temperatures to accelerate

battery aging. They found that Li-ion batteries experience higher capacity and power fades

at elevated temperatures and that the relationships are non-linear. NASA’s Jet Propulsion

Laboratory experts concluded that ALT for Li-ion batteries using elevated temperature

aging is unreliable and unusable because of the complexity of the battery and the many

different factors that affect battery age. They also concluded that real time performance

testing is the most valid test method11. Potential problems NASA identified with using a

temperature above 50°C as an accelerator include:

?Increased capacity fade rates with cycling

?Irreversible capacity loss associated with high temperature storage

?Increased cell self-discharge rates

?Poor low temperature performance capabilities

?Increased cell impedance

?Increased gas generation and pressure build-up within the cell

?High voltage operation and storage resulting from increased cell degradation and

performance loss

Advanced Energy also contacted Progressive Technologies Inc., a Li-ion battery

manufacturer, and was advised that because Li-ion batteries are complicated in their

design, it would be difficult to assume the condition of a used battery from an electric

vehicle, and that to execute a performance test on the battery would be prohibitively

expensive.

11 Christo, Jim. Problems with the Interim Li Ion Rechargeable Batteries Type Approval Procedure [PowerPoint slides]. NASA Search and Rescue Mission Office, May 20, 2010. Retrieved from:

Conclusions

As electric vehicles become more prevalent, many organizations are looking at how electric

vehicle batteries can be used in secondary life applications. In order to test the viability of

these applications, it is necessary to have batteries at the end of their electric vehicle

lifespan on which to experiment. However, with an expected life of eight to 10 years, these

organizations cannot wait for used electric vehicle batteries and are instead looking to ALT

to artificially age Li-ion batteries. This report aimed to define a method for ALT of Li-ion

batteries for secondary life application testing.

Upon researching Li-ion battery ALT, it is recommended to use the USABC’s test

procedures for ALT with elevated temperature as the accelerating factor, and to use a DST

profile to mimic actual battery cycling conditions. Using elevated temperature as the

accelerating factor is beneficial because it is both relatively inexpensive and controllable. If

monitored correctly, it should not degrade the battery in an unnatural manner.

However, there are some issues to consider when using elevated temperatures as an

accelerating factor:

?If not monitored correctly, the batteries subjected to this acceleration can become

damaged and unusable in further testing.

?NASA’s Jet Propulsion Laboratory does not believe it is an accurate way to

accelerate battery life.

?If the elevated temperature used in testing is too high (above 65°C) there could

be an increased chance of battery thermal runaway.

Despite these potential issues, ALT using elevated temperature is the test method currently

in use by NREL, who is also looking into second use applications of Li-ion batteries. While

performing ALT at elevated temperatures, it is important to regularly conduct RPT to

accurately gauge the condition of the batteries being accelerated. Regular performance

checks can help testing agencies manage potential issues by having an accurate account

of the battery state throughout the ALT process.

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沃特玛电池有限公司 磷酸铁锂动力电池使用手册 电子部 2013-3-15 [为了方面售后服务更好的对OPT管理系统进行维护,特此制定本手册,希望对售后服务有所帮助]

前言 为应对日益突出的燃油供求矛盾和环境污染问题,世界主要汽车生产国纷纷加快部署,将发展新能源汽车作为国家战略,加快推进技术研发和产业化,同时大力发展和推广应用汽车节能技术。节能与新能源汽车已成为国际汽车产业的发展方向。新能源客车,目前正在飞速发展。 当新能源客车穿行于街市,走进人们的生活时,对它的了解和认知也就成我们的必修课。然而,在这新能源之风势在必行之际,谈到动力电池,我们中大多数的人对其都知之甚少,这其中包括很多从事纯电动客车工作的相关从业人员,也正因为如此,才给你们的工作和和生活到来了诸多的困难和疑惑。 为解决这些问题,让从事纯电动客车工作的相关从业人员对动力电池有一些初步的了解和认识,本手册将通过重点介绍磷酸铁锂动力电池和管理系统的运用与维护来让大家了解动力电池的相关知识。为了更好服务客户,让相关从业人员熟悉和掌握我公司的纯电动客车动力电池,也为更好的发挥磷酸铁锂动力电池优越的性能,做好相关的维护保养工作,特制定本手册。希望此举能为大家避免在使用或维护我公司产品时造成不必要的困扰和预防产生一些不可挽回的损失。 烦请在使用或维护沃特玛公司纯电动客车动力电池之前,详细阅读本手册!

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石墨烯聚乳酸复合材料

Preparation of Polylactide/Graphene Composites From Liquid-Phase Exfoliated Graphite Sheets Xianye Li,1Yinghong Xiao,2Anne Bergeret,3Marc Longerey,3Jianfei Che1 1Key Laboratory of Soft Chemistry and Functional Materials,Nanjing University of Science and Technology, Nanjing210094,China 2Jiangsu Collaborative Innovation Center of Biomedical Functional Materials,Jiangsu Key Laboratory of Biomedical Materials,College of Chemistry and Materials Science,Nanjing Normal University, Nanjing210046,China 3Materials Center,Ales School of Mines,30319Ales Cedex,France Polylactide(PLA)/graphene nanocomposites were pre-pared by a facile and low-cost method of solution-blending of PLA with liquid-phase exfoliated graphene using chloroform as a mutual solvent.Transmission electron microscopy(TEM)was used to observe the structure and morphology of the exfoliated graphene. The dispersion of graphene in PLA matrix was exam-ined by scanning electron microscope,X-ray diffrac-tion,and TEM.FTIR spectrum and the relatively low I D/I G ratio in Raman spectroscopy indicate that the structure of graphene sheets(GSs)is intact and can act as good reinforcement fillers in PLA matrix.Ther-mogravimetric analysis and dynamic mechanical analy-sis reveal that the addition of GSs greatly improves the thermal stability of PLA/GSs nanocomposites.More-over,tensile strength of PLA/GSs nanocomposites is much higher than that of PLA homopolymer,increasing from36.64(pure PLA)up to51.14MPa(PLA/GSs-1.0). https://www.sodocs.net/doc/931442457.html,POS.,35:396–403,2014.V C2013Society of Plastics Engineers INTRODUCTION Polylactide(PLA),a renewable,sustainable,biode-gradable,and eco-friendly thermoplastic polyester,has balanced properties of mechanical strength[1],thermal plasticity[2],and compostibility for short-term commod-ity applications[3,4].It is currently considered as a promising polymer for various end-use applications for disposable and degradable plastic products[5–8].Never-theless,improvement in thermal and mechanical proper-ties of PLA is still needed to pursue commercial success. To achieve high performance of PLA,many studies on PLA-based nanocomposites have been performed by incorporating nanoparticles,such as clays[9,10],carbon nanotubes[11–13],and hydroxyapatite[14].However, research on PLA-based nanocomposites containing gra-phene sheets(GSs)or graphite nanoplatelets has just started[15–17].GSs exhibit unique structural features and physical properties.It has been known that GSs have excellent mechanical strength(Young’s modulus of1,060 GPa)[18],electrical conductivity of104S/cm[19],high specific surface area of2,630m2/g[20],and thermal sta-bility[21].Polymer nanocomposites based on graphene show substantial property enhancement at much lower fil-ler loadings than polymer composites with conventional micron-scale fillers,such as glass[22]or carbon fibers [23],which ultimately results in lower filler ratio and simple processing.Moreover,the multifunctional property enhancement of nanocomposites may create new applica-tions of polymers. However,the incorporation of graphene into PLA matrix is restricted by cost and yield.Although the weak interactions that hold GSs together in graphite allow them to slide readily over each other,the numerous weak bonds make it difficult to separate GSs homogeneously in sol-vents and polymer matrices[24].Many methods have been reported for exfoliation of graphite,such as interca-lation with alkali metals[25]or oxidation in strong acidic conditions[26–29].Recently,exfoliation of graphite in liquid-phase was found to be able to give oxide-free GSs with high quality and yield at relatively low cost[30–35]. Correspondence to:Y.H.Xiao;e-mail:yhxiao@https://www.sodocs.net/doc/931442457.html, or J.F.Che; e-mail:xiaoche@https://www.sodocs.net/doc/931442457.html, Contract grant sponsor:Specialized Research Fund for the Doctoral Program of Higher Education of China;contract grant number: 20123219110010;contract grant sponsor:Natural Science Foundation of Jiangsu Province of China;contract grant number:BK2012845;contract grant sponsors:Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD),contract grant sponsor:Financial support for short visit from Ales School of Mines,France. DOI10.1002/pc.22673 Published online in Wiley Online Library(https://www.sodocs.net/doc/931442457.html,). V C2013Society of Plastics Engineers POLYMER COMPOSITES—2014

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3、ABMS-EV02电池管理系统: 3.1)概述: ABMS-EV02系列锂电池管理系统主要用于电动叉车,电动搬运车等快速充放电场合,采用一体化设计,集电池电压温度检测与保护,SOC估算,均衡管理,通信等功能。 3.2) 选型号说明: 3.3)技术参数:

3.4)产品外观:

4、ABMS-EV03电池管理系统: 4.1)概述: ABMS-EV03系列锂电池管理系统主要用于电动叉车,电动搬运车等需要快速充放电场合,采用一体化设计,集电池电压温度检测,SOC估算,均衡管理,保护,通信,LED电量指示,制热,制冷管理,双电源回路设计,充电机,车载电源独立供电。 4.2) 选型号说明:

4.3)技术参数: 4.4)产品外观: 5、ABMS-EK01电池管理系统:

5.1)概述: ABMS-EK01系列锂电池管理系统主要用于电动自行车,电动摩托车等,采用软硬件多重冗余保护等,充电MOS控制,放电继电器控制,实现慢充快放,一体化设计,集电池检测,SOC估算,保护,通信为一体。 5.2)选型说明: 5.3)技术参数:

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