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HMCost1e_SM_ch05
HMCost1e_SM_ch05

CHAPTER 5 PRODUCT AND SERVICE COSTING: JOB-ORDER SYSTEM

DISCUSSION QUESTIONS

1.Cost measurement is the process of deter-

mining the dollar amounts of direct materi-

als, direct labor, and overhead that should be assigned to production. Cost accumula-

tion (or assignment) is the process of asso-

ciating costs with the units produced. Essen-

tially, cost measurement is concerned with whether actual or estimated costs should be

used, and cost assignment is concerned with whether costs should be assigned to jobs or processes.

2.Actual costing is rarely used because man-

agers cannot wait until the end of the year to

obtain product costs. Information on product

costs is needed as the year unfolds for plan-

ning, control, and decision making.

3.Job-order costing accumulates costs by

jobs, and process costing accumulates costs by processes. Job-order costing is suitable for operations that produce custom-

made products that receive different doses

of manufacturing costs. Process costing, on

the other hand, is suitable for operations that produce homogeneous products that receive equal doses of manufacturing costs

in each process.

4.The principal difference between a manual

and an automated system is the nature of the records. In an automated system, termi-

nals can be used to input data directly to the

job, thus eliminating the need for many source documents such as time tickets and

requisition forms. Even if these forms are used and the data are entered on a batch

basis, the job-order cost sheet has been re-

placed with an electronic record. Instead of

cabinets with collections of job-order cost sheets, files are collections of job records located on disk or tape.

5.Materials requisition forms serve as the

source document for posting materials us-

age and costs to individual jobs. Time or work tickets serve a similar function for la-

bor. Predetermined overhead rates are used

to assign overhead costs to individual jobs. 6.Additional source documents must be de-

veloped to track use of multiple drivers in an

activity-based costing system. Thus, if a pur-

chasing rate is developed based on number

of purchase orders, then a source document

tracing the use of purchase orders by indi-

vidual jobs must be created.

7. Activity drivers are those factors that drive or

cause the consumption of overhead. Know-

ing what drives overhead costs allows a

more accurate assignment of overhead

costs to products.

8. Expected actual activity is the level of pro-

duction activity expected for the coming

year. Normal activity is the long-run average

activity level. Practical activity is the level of

activity achievable under efficient operating

conditions. Theoretical activity is the level of

activity achievable under ideal operating

conditions.

9.Assignment using normal activity produces

less fluctuation in period-to-period overhead

assignments. It also avoids assigning the

costs of idle capacity to products when pro-

duction is down.

10.When normal costing is used, the actual use

of overhead is not assigned to jobs. Instead,

applied overhead is assigned.

11. Unit cost:

Direct

materials................... $

7,500 Direct

labor..........................10,000 Overhead ($5 × 1,000)........5,000

Total.............................. $22,500 Unit cost = $22,500/500 = $45

12.More paperwork is required. Labor and

materials are assigned to departments in a

process-costing system. In a job-order sys-

tem, labor and materials must be tracked to

each job, requiring time tickets and more

use of materials requisitions. Additionally, a

job-order system requires a separate job

sheet for each job.

13.The normal cost of goods sold uses applied

overhead only. Adjusted cost of goods sold

is the normal cost of goods sold adjusted for

an overhead variance (increased for under-

applied and decreased for overapplied). 14.The cost of spoilage in this case is charged

to Overhead Control, because the demands

of the job itself did not lead to the spoilage. 15.In this case, the spoilage was due to the

demands of this particular job and would be

charged to the job.

CORNERSTONE EXERCISES

Cornerstone Exercise 5–1

1. Budgeted direct labor cost = $25 × 13,600 direct labor hours = $340,000

Overhead rate = $476,000/$340,000 = 1.40, or 140% of direct labor cost

42

41 Job

40 Job

2. J ob 39 Job

Balance, June 1............................. $34,500 $23,780 $15,000 $ 0 materials............................. 26,000 13,700 8,350 11,000 Direct

labor....................................10,000 18,500 3,000 2,900 Direct

25,900 4,200 4,060 overhead.......................... 14,000

Applied

Total.......................................... $84,500 $81,880 $30,550 $17,960

3. New budgeted direct labor cost = $20 × 13,600 direct labor hours = $272,000

New overhead rate = $476,000/$272,000 = 1.75, or 175% of direct labor cost

The applied overhead for all jobs would be higher since the new rate is higher

and the costs would be higher. (This assumes that there is no change in di-

rect labor hours. Direct labor hours were not given in the problem.)

Cornerstone Exercise 5–2:

1. Ending Work in Process consists of Jobs 41 and 42:

41................................................................... $30,550

Job

42................................................................... 17,960

Job

Ending Work in Process................................. $48,510

2. Ending balance in Finished Goods is Job 40 at $81,880.

3. Cost of goods sold = Job 39 = $84,500

4. Price of Job 39 = $84,500 × 1.2 = $101,400

5. If the customer for Job 40 was able to pay for it by June 30, the balance in

Finished Goods would be zero and Cost of Goods Sold would consist of Jobs

39 and 40 and would total $166,380 ($84,500 + $81,880).

Cornerstone Exercise 5–3

1. Materials handling rate = $36,000/3,000 = $12 per move

Purchasing rate = $65,000/10,000 = $6.50 per purchase order

Other overhead rate = $280,000/20,000 = $14 per direct labor hour

10-45 Job 10-46

10-44 Job

2. Job 10-43 Job

Balance, July 1.................... $40,800 $41,600 $ 2,300 $ 0 materials................... 15,600 23,450 49,000 9,800

Direct

Direct labor cost.................. 18,000 20,000 32,000 2,400 handling............... 528 624 348 60

Materials

Purchasing........................... 195 260 130 130

14,000 22,400 1,680

overhead.................... 12,600

Other

Total................................ $87,723 $99,934 $106,178 $14,070

3. Ending Work in Process consists of Job 10-46 = $14,070.

4. Cost of goods sold = Job 10-43 + Job 10-44 = $187,657

5. If Job 10-46 required no moves, the cost of that job would be $60 lower and

no other job would be affected.

Cornerstone Exercise 5–4

1. Cost of the Gavin job with normal spoilage:

materials................................................... $2,300

Direct

labor (400)

Direct

($400 × 1.2)............................

480

overhead

Applied

job

cost................................................... $3,180

Total

2. Cost of rework:

materials................................................... $400

Direct

labor (100)

Direct

120

($100 × 1.2)............................

overhead

Applied

rework cost............................................. $620

Total

entry:

Journal

Control (500)

Overhead

Materials (400)

Payroll (100)

Cornerstone Exercise 5–4 (Concluded)

3. If the rework required $200 of direct labor cost rather than $100, the cost of

the Gavin job would not be affected since the rework was not included. In-stead, $600 would be debited to Overhead Control and $200 would be cred-ited to Payroll.

Cornerstone Exercise 5–5

1. Cost of the Gavin job with abnormal spoilage:

($2,300 + $400)......................... $2,700 materials

Direct

($400 + $100) (500)

labor

Direct

600

($500 × 1.2)............................

overhead

Applied

cost................................................... $3,800

Total

job

2. No journal entry is needed.

3. If the additional rework required $200 of direct labor rather than $100, then

the total cost of the Gavin job would increase by $220 to $4,020 [$3,800 + $100 + ($100 × 1.2)].

EXERCISES

Exercise 5–6

a. Bicycle production is manufacturing. The product is tangible and fairly ho-

mogeneous. (One bicycle model is much the same as another.) Production is separate from consumption.

b. Pharmaceuticals are manufacturing. A drug is tangible, and consumption is

separate from production. The product is not heterogeneous in that variation is minimized. (Drug companies must meet certain standards regulating al-lowable variation in the chemical composition of each tablet or dose.)

c. Income tax preparation is a service. It is heterogeneous in that the quality of

work varies from preparer to preparer and also to various returns prepared by the same preparer. While the printed return is tangible, the knowledge re-quired for it is not. In addition, the return cannot be prepared without the as-sistance of the taxpayer. Production and consumption are intertwined.

d. The application of artificial nails is a servic

e. It is heterogeneous in that the

quality of work varies from manicurist to manicurist. Additionally, the same manicurist may do a better job with some customers than with others. The production and consumption process are overlapping. While the nails are tangible, the application process is not and cannot be inventoried.

e. Glue production is manufacturing. The product is tangible and fairly homo-

geneous. (One bottle of glue is much the same as another produced by the same firm.) Production is separate from consumption.

f. Child care is a service. The services rendered are not tangible and cannot be

inventoried. They are heterogeneous. One caregiver differs from another, and the same caregiver may vary in quality (e.g., patience, creativity) throughout the day and/or with different children. Production and consumption take place simultaneously.

1. Lawn Pro Company should use job-order costing because each installation is

unique and made to order. Materials may differ from job to job, as may direct

labor.

2. Predetermined overhead rate = $59,840/5,440 = $11 per direct labor hour

Wage rate = $54,400/5,440 = $10 per direct labor hour

materials................................................... $3,500

Direct

labor

($10 × 30) (300)

Direct

330

Overhead

($11 × 30)............................................

cost......................................................... $4,130

Total

3. The company cannot use an actual cost system; it needs to know the cost of

each installation as it is completed. Since overhead is incurred unevenly

throughout the year, and certain overhead bills arrive after the need for unit

costs occur, overhead must be applied to production using a predetermined

rate.

Exercise 5–8

1. Irrigation Specialties should use a process-costing system because each wa-

tering system is like every other so the cost of direct materials, direct labor,

and overhead stays constant from job to job.

2. If Irrigation Specialties uses an actual costing system, the average amounts

for actual direct materials, actual direct labor, and actual overhead must be

calculated for each month.

June July August

Average

Amounts

materials........................................$300 $300 $300 Direct

labor............................................... 216 216 216 Direct

185

91

Overhead (260)

unit cost...................................... $776 $701 $607 Total

3. Predetermined overhead rate = $40,000/500 = $80 per system installed

Unit cost per system = $300 + $216 + $80 = $596

The cost of the basic system does not change from month to month.

1. The two measures of activity level considered by Shauntay are expected ac-

tual activity and theoretical activity.

2. Predetermined overhead rate using expected actual activity:

Predetermined overhead rate = $9,000/(75 × 20 hours) = $6.00 per hour

Predetermined overhead rate using theoretical activity:

Predetermined overhead rate = $9,000/(125 × 20 hours) = $3.60 per hour

3. Shauntay should use expected actual activity because it is highly unlikely

that he will approach the theoretical activity level, especially with a new busi-ness. The expected actual activity level will be more likely to spread the overhead over the actual jobs, without a large overhead variance. Notice that Shauntay cannot use normal activity level because he has not been in busi-ness for a number of years.

Exercise 5–10

1. Because the business is so small (Shauntay is the only employee), all he real-

ly needs is a job-order cost sheet. Actually, a folder for each job would do. He would file all receipts for materials purchased (these are source docu-ments)—or prorate to the particular job the cost of lumber, etc.—in the folder.

He could also file notes recording his time spent on the job. Of course, he will need a good system for accumulating costs, since he may need to refer to those to calculate actual overhead and direct materials purchases.

2. Now, the business is considerably larger. Shauntay will no longer be able to

reconstruct job costs from memory, since he is not the only one working on the various jobs. Now, he will need labor time tickets to help workers keep track of the time spent on the jobs. A more formal job-order cost sheet will also be needed, and periodic entries must be made to assign costs to the jobs.

1. Job 78:

materials................................................... $1,560 Direct

labor.......................................................... 3,000

Direct

1,848

Overhead

($8.40 × 220).......................................

cost................................................... $6,408 Total

job

Unit cost = $6,408/200 = $32.04

Job

79:

990 Direct

materials................................................... $

labor.......................................................... 3,000

Direct

1,680

Overhead

× 200).......................................

($8.40

cost................................................... $5,670 Total

job

Unit cost = $5,670/180 = $31.50

2. Job 80:

Direct

materials................................................... $2,400

labor.......................................................... 3,300

Direct

3,360

($8.40 × 400).......................................

Overhead

Ending Work in Process................................. $9,060

3. Finished Goods........................................12,078*

Work in Process................................... 12,078 *Job 78 + Job 79 = $6,408 + $5,670 = $12,078

Cost of Goods Sold..................................5,670

Finished

Goods.................................... 5,670

(or Cash)..............7,938**

Accounts

Receivable

Revenue...................................... 7,938 Sales

**$5,670 × 140% = $7,938

1. Using Job 114 (any of the three jobs could be used, the overhead rate will be

the same):

Predetermined overhead rate = $1,350/$1,800

= 0.75, or 75% of direct labor cost

116

115 Job

2. Job 114 Job

Balance, April 1........................................ $ 6,800 $ 4,630 $11,175 materials........................................ 16,500 12,200 5,000 Direct

labor...............................................

4,200 4,200 3,000 Direct

overhead..................................... 3,150 3,150

2,250

Applied

Total..................................................... $30,650 $24,180 $21,425

3. Ending Work in Process consists of Jobs 114 and 116:

114................................................................. $30,650

Job

Job

21,425

116.................................................................

Ending Work in Process................................. $52,075

4. Cost of goods sold = Job 115 = $24,180

5. Price of Job 115 = $24,180 × 1.2 = $29,016

1. Journal entries:

Materials.......................................................... 26,000

a.

26,000 Accounts

Payable......................................

Process............................................. 33,700

in

b.

Work

Materials...................................................... 33,700 Process............................................. 11,400

in

c.

Work

11,400 Payable...........................................

Wages

Process............................................. 8,550*

in

d.

Work

8,550 Control.......................................

Overhead

*$11,400 × $0.75 = $8,550

Control........................................... 8,718

e.

Overhead

8,718 Various

Accounts.......................................

Finished Goods.............................................. 24,180

f.

Process.........................................

24,180 in

Work

g. Cost of Goods Sold........................................ 24,180

Goods.......................................... 24,180 Finished

Receivable..................................... 29,016**

Accounts

Sales

Revenue............................................ 29,016 **$24,180 × 120% = $29,016

1. Predetermined overhead rate using Job 170 = $1,710/$1,900 = 0.90, or 90%

2. 170 171 172 173 174 175 176

Balance, August 1.......$5,210 $4,280 $ 2,560 — — — — materials........... 1,800 1,735 6,550 $4,500 $1,300 $ 600 $280 Direct

labor.................. 1,000 1,400 4,200 1,800 800 860 300 Direct

overhead........900 1,260 3,780 1,620 720 774 270

Applied

Total........................$8,910 $8,675 $17,090 $7,920 $2,820 $2,234 $850

3. By August 31, Jobs 171, 174, and 176 are still in process:

8,675 171................................................................. $

Job

174................................................................. 2,820

Job

850

176.................................................................

Job

Work in process, August 31........................... $12,345

4. Cost of goods sold for August consists of Jobs 172 and 175:

Job

172................................................................. $17,090

175.................................................................

2,234

Job

Cost of goods sold.......................................... $19,324

5. August sales revenue = $19,324 × 1.50 = $28,986

Exercise 5–15

Dabo Company

Income Statement

For the Month of August Sales............................................................................................................ $28,986

19,324 Cost of goods sold.....................................................................................

9,662 Gross margin.............................................................................................. $ Selling and administrative expenses........................................................

1,860

7,802 Operating income....................................................................................... $

1. a. Materials.......................................................... 45,670

45,670 Payable......................................

Accounts

Process............................................. 40,990

in

Work

b.

Materials...................................................... 40,990 in

Process............................................. 22,400

Work

c.

22,400 Payable...........................................

Wages

Control........................................... 9,020

d.

Overhead

9,020 Cash............................................................

Process............................................. 8,800*

in

Work

e.

8,800 Control.......................................

Overhead

*($22,400/$14) × $5.50 = $8,800

Finished Goods.............................................. 58,000

f.

58,000 Work

Process.........................................

in

Receivable..................................... 73,750

g.

Accounts

Revenue............................................ 73,750 Sales

Cost of Goods Sold........................................ 59,000

Goods.......................................... 59,000 Finished

2. Ending balances:

a. Materials Inventory = $1,200 + $45,670 – $40,990 = $5,880

b. WIP Inventory = $3,400 + $40,990 + $22,400 + $8,800 – $58,000 = $17,590

c. Overhead Control = $9,020 – $8,800 = $220

d. Finished Goods Inventory = $2,630 + $58,000 – $59,000 = $1,630

1. Job 39:

700 materials................................................... $

Direct

labor.......................................................... 1,980

Direct

828

($2.30 × 360).......................................

Overhead

job

cost................................................... $3,508

Total

Unit cost = $3,508/60 = $58.47 (rounded)

40:

Job

materials................................................... $

680

Direct

labor.......................................................... 2,480

Direct

920

Overhead

($2.30 × 400).......................................

cost................................................... $4,080

job

Total

Unit cost = $4,080/100 = $40.80

2. Job 41:

materials................................................... $

800

Direct

labor.......................................................... 1,240

Direct

460

Overhead

($2.30 × 200).......................................

Ending Work in Process................................. $2,500

3. Finished Goods................................................... 7,588*

Work in Process.............................................. 7,588

*$3,508 + $4,080 = $7,588

Cost of Goods Sold............................................. 4,080

Goods............................................... 4,080 Finished

Receivable.......................................... 5,712**

Accounts

5,712 Sales

Revenue.................................................

**$4,080 × 140% = $5,712

1. Job 10-280:

materials.............................................................$4,730 Direct

labor....................................................................2,000 Direct

overhead:

Applied

up..................................................................$ 400

Setting

Machining (408)

2,408

overhead......................................................... 1,600 Other

Total job cost.................................................................$9,138

Unit cost = $9,138/200 = $45.69

10-282:

Job

materials.............................................................$5,600 Direct

labor (800)

Direct

overhead:

Applied

up.................................................................. $500

Setting

Machining (204)

overhead (640)

1,344 Other

Total job cost.................................................................$7,744

Unit cost = $7,744/100 = $77.44

2. Job 10-281:

3,800 materials.............................................................$

Direct

labor....................................................................4,600 Direct

Applied

overhead:

up..................................................................$ 300

Setting

Machining (510)

4,490 Other

overhead......................................................... 3,680 Ending Work in Process...............................................$12,890

3. Finished Goods................................................... 16,882*

Work in Process.............................................. 16,882

*$9,138 + $7,744 = $16,882

Cost of Goods Sold............................................. 9,138

Goods............................................... 9,138 Finished

Accounts

Receivable.......................................... 13,707**

Revenue................................................. 13,707 Sales

**$9,138 × 150% = $13,707

1. a. Materials.......................................................... 113,300

113,300 Payable......................................

Accounts

Process............................................. 82,500

in

Work

b.

Control........................................... 8,800

Overhead

Materials...................................................... 91,300 Process............................................. 67,000

in

c.

Work

Control........................................... 18,750

Overhead

Payable...........................................

85,750 Wages

Overhead

Control........................................... 46,200

d.

46,200 Payables.......................................

Various

in

Process............................................. 73,700*

Work

e.

73,700 Overhead

Control.......................................

*$67,000 × 110% = $73,700

Finished Goods.............................................. 230,000

f.

Process.........................................

230,000 Work

in

g. Cost of Goods Sold........................................ 215,000

Finished

Goods.......................................... 215,000

Receivable..................................... 301,000**

Accounts

Revenue............................................ 301,000 Sales

**140% × $215,000 = $301,000

h. Cost of Goods Sold........................................ 50***

Control.......................................

50

Overhead

***Actual overhead = $8,800 + $18,750 + $46,200 = $73,750

overhead......................................... $73,750

Actual

73,700

overhead.......................................

Applied

Underapplied......................................... $ 50

Exercise 5–19 (Concluded)

2. After underapplied overhead is charged to cost of goods sold:

*No actual overhead costs were assigned to Work in Process as the company

does not use an actual cost system. The amount assigned to Work in Proc-

ess was the applied overhead of $73,700.

Exercise 5–20

1. Engineering design rate = $156,000/6,000 = $26 per engineering hour

Purchasing rate = $96,000/10,000 = $9.60 per part

Other overhead rate = $350,000/50,000 = $7 per direct labor hour

18 Job

19

16 Job

17 Job

2. Job 15 Job

March

1........ $34,500 $39,890 $24,090 $ 0 $ 0

Balance,

materials..........28,000 37,900 25,350 11,000 13,560 Direct

labor.................10,000 8,500 23,000 12,900 8,000 Direct

overhead:

Applied

design 1,300 520 1,040 3,120 6,760 Engineering

Purchasing.............1,440 1,728 1,920 4,800 2,880 overhead...........4,550 4,060 11,200 6,090 3,640

Other

cost...............$79,790 $92,598 $86,600 $37,910 $34,840 Total

3. Ending balance in Work in Process = Job 18 + Job 19

= $37,910 + $34,840 = $72,750

4. Cost of goods sold = Job 15 + Job 16 + Job 17

= $79,790 + $92,598 + $86,600 = $258,988

PROBLEMS

Problem 5–21

1. a. Materials.......................................................... 60,100

60,100 Accounts

Payable......................................

in

Process............................................. 50,000

b.

Work

Control........................................... 8,800

Overhead

Materials...................................................... 58,800 Process............................................. 75,000

in

c.

Work

Control........................................... 36,000

Overhead

Expense................................. 28,000

Administrative

Expense.............................................. 19,000

Selling

Payable........................................... 158,000 Wages

Control........................................... 10,400

Overhead

d.

10,400

Depreciation........................

Accumulated

Control........................................... 1,450

Overhead

e.

1,450

Payable.............................

Property

Taxes

Control........................................... 6,200

f.

Overhead

Insurance......................................

6,200 Prepaid

Control........................................... 5,500

Overhead

g.

5,500 Payable..........................................

Utilities

Selling

Expense.............................................. 7,900

h.

7,900 Cash............................................................

Administrative Expense (800)

i.

Expense.............................................. 1,650

Selling

2,450

Depreciation........................

Accumulated

Administrative Expense (750)

j.

750 Payable......................................

Accounts

k. Work in Process ($18 × 4,000)....................... 72,000

72,000 Control.......................................

Overhead

Goods.............................................. 160,000

Finished

l.

160,000

Process.........................................

in

Work

Problem 5–21 (Concluded)

*Overapplied overhead.

Company

3. Jerico

Statement of Cost of Goods Manufactured

For the Month Ended May 31, 20XX

materials.............................................................$ 50,000

Direct

labor....................................................................75,000

Direct

Overhead:

8,800

Supplies.................................................................... $

Indirect

labor............................................................ 36,000

plant, and equipment....................... 10,400

Depreciation,

Property

taxes.......................................................... 1,450

factory........................................................ 5,500

Utilities,

Insurance..................................................................6,200

$68,350

Overapplied overhead....................................3,650

Plus:

applied.................................................72,000 Overhead

costs added.......................................... $197,000

Manufacturing

Add: Beginning work in process.................................37,000 Less: Ending work in process..................................... (74,000)

Cost of goods manufactured.......................................$160,000

4. Cost of goods sold decreases by $3,650.

1. Overhead rate = $162,500/50,000 = $3.25 per machine hour

2

1 Job

Job

9,340

Direct

materials.................................................... $4,500 $

labor........................................................... 1,200 2,100 Direct

650 650

× 200 MHr)................................

($3.25

Overhead

manufacturing cost.............................. $6,350 $12,090 Total

4,836

2,540 Plus 40% markup.................................................

price.......................................................... $8,890 $16,926 Bid

2. Purchasing rate = $40,000/5,000 = $8 per purchase order

Setup cost rate = $37,500/500 = $75 per setup

Engineering rate = $45,000/2,500 = $18 per engineering hour

Other cost rate = $40,000/50,000 = $0.80 per machine hour

Job

2

1 Job

materials.................................................... $4,500 $

9,340

Direct

labor........................................................... 1,200 2,100 Direct

Overhead:

Purchasing ($8 × 15); ($8 × 20)...................... 120 160 Setups ($75 × 3); ($75 × 4)............................. 225 300 Engineering ($18 × 45); ($18 × 10)................ 810 180 Other ($0.80 × 200); ($0.80 × 200)..................

160 160 manufacturing cost.................................... $7,015 $12,240

Total

4,896

2,806 Plus 40% markup.................................................

price.......................................................... $9,821 $17,136 Bid

3. The activity-based approach to assigning overhead gives a more accurate

cost figure because so much of the overhead is non-unit-level and there is product diversity.

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