Power GaN
GaN technologies for power electronic applications: Industry and market status & forecasts . 2012 edition 75, cours Emile ZOLA, F-69100 Villeurbanne, France Tel: +33 472 83 01 80 - Fax: +33 472 83 01 83
Dow corning
FBH
EpiGaN
AZZURRO
FBH
EPC Corp. IMEC
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Power GaN: a Question of Business Model…
GaN-on-Si epiwafer
Tomorrow ?
Business Model: Sale epiwafers to CMOS power
pure-players whiling to enter in the GaN industry Silicon Epitaxy
SiC Epitaxy
Power Device manufacturer
Front-End
Si CZ Wafer
SiC wafer
Power Device manufacturer
Front-End
Si FZ thin-wafer
Epi can be integrated at wafer vendor side or at device maker side or subcontracted to an epi-house
S i o r S i C T r a c k 1
S i T r a c k 2
Power Device manufacturer Front-End Today:
?Power device makers usually buy polished Silicon wafers, conduct the epi (or buy Si epi-wafers) if needed (FZ thin wafer doesn’t require epitaxy) then process the devices. This model is the same for SiC technology. ?
For those who plan to enter in the GaN field, 2 scenario could occur: ?Some may probably not integrate MOCVD GaN epitaxy . They will buy GaN epiwafers and process it in the
existing Front-End lines, as they use to do with Silicon substrates (or SiC) ?Some will try to fully integrate the GaN process, from the bare silicon, the GaN epi and the Front-End
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GaN Devices in Power Application
2010-2020 market size, split by application
Source: Yole Développement
Out of defense-related and development contracts
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6” (equiv.) GaN -on-Si Epi-wafer
2010-2020 market size and volume, split by application
Source: Yole Développement
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Power Electronics
2011-2020 value-chain analysis: wafer, device, system
Electronics Systems
$XX2 B Power Inverters
$X1 B Semiconductor power devices
$1X.7 B
Power wafers
$X.XX B
Electronics Systems
$XX4 B Power Inverters
> $X0 B Semiconductor power devices
$X5.7 B
Power wafers $X.62 B
2011
2020
CAGR: +9.2%
CAGR: +8.1%
CAGR: +1.9%
CAGR: +6.3%
GaN playground
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Wafer diameter evolution in Power
Electronics 2010-2020
6” is exceeding 50% of current power devices manufacturing, however, 200mm is ramping -up very strongly with lots of fab being converted. Infineon is the first company having
introduced a 300mm power wafer fab in Dresden in 2011.
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6kV 4kV 2kV
200A
1kA
2kA
2.2kA
+1MHz
100kHz 1kHz 100Hz V o l t a g e
Applications: All type of inverters kW to MW range
Applications: AC drive – renewable energy – Grid T&D Medium voltage only (>1kV DC link) MW range minimum
Applications: AC drive – Grid T&D / Medium to high voltage
Today’s split between the
different devices is very clear, with each being used
for an application.
Recent improvements of Si devices (super junction, high speed IGBT) and future materials (SiC, GaN) will mix the performances and open new device
choices
8kV 10kV
GaN: faster than IGBT, more powerful
than MOSFET
New capabilities offer by GaN devices
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Recent M&A, investments and fund
raisings in the GaN area
Funding: XX M €
Nov 2010
Acquisition of Velox
Feb. 2011
Series C funding: $XXM
Feb 2011
Series A&B funding: $XXM
Funding: XX M €
July 2011
Series D funding: $25M
June 2011
Funding: $XXM Nov 2011
CamGaN (UK)
$XXM funding over past 10years
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Power GaN main players and related business model
FL: Fab-less business model. Design only Y O
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GaN-on-Si: Main technical steps over the
value-chain
Silicon growth
GaN Epitaxy
Wafering Polishing
Silicon ingot (111)
Silicon wafer
Front-End
GaN-on-Si epi-wafer
Chips: dies-on-wafer
Back-End
Back-grinding Dicing, Flip-chip
Packaging
Binning, pick-and-place Packaging, Housing
Power module
Litho, deposition, etching, metallization…
Bare-die
Application
Power Inverter
Discrete
IC
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GaN-based Power Devices Overview of on-going initiatives (1/3)
Fully available off-the-shelf Available for selected
customers
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EPC Corp.
GaN transistor die-size as a function of Vb and Id
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Typical 200V HEMT cost breakdown
Reference: EPC 200V/12A XXmm2 die-size
Breakdown over a total of $X.XX
(raw manufacturing cost)
Calculations based on:
–XX μm epi thickness –6” wafer
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Expected evolution of GaN device market price in $/amp for several Vb
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Payback time for GaN introduction upon 2 applications: PFC 1kW and PV inverter 5kW
2015 simulations exhibit that despite a +XX% cost increasing at power
module level, GaN added-value on efficiency and passive size shrinking makes a payback time below XX days for a 5kW PV inverter
If expected market price roadmap becomes real in 2020, then the choice of GaN is likely to become obvious.
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GaN epiwafer Market for PV Inverters 6” equiv. GaN substrate market volume (units) Hypothesis:
? 600V/X0A die-size: XX mm2 including street-width
? Surface available: X0%
? Yield: X0%
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