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注塑模具英文翻译

注塑模具英文翻译
注塑模具英文翻译

Minimizing manufacturing costs for thin injection

molded plastic components

1. Introduction

In most industrial applications, the manufacturing cost of a plastic part is mainly governed by the amount of material used in the molding process.

Thus, current approaches for plastic part design and manufacturing focus primarily on establishing the minimum part thickness to reduce material usage.

The assumption is that designing the mold and molding processes to the minimum thickness requirement should lead to the minimum manufacturing cost. Nowadays, electronic products such as mobile phones and medical devices are becoming ever more complex and their sizes are continually being reduced.

The demand for small and thin plastic components for miniaturization assembly has considerably increased in recent years.

Other factors besides minimal material usage may also become important when manufacturing thin plastic components.

In particular, for thin parts, the injection molding pressure may become significant and has to be considered in the first phase of manufacturing.

Employing current design approaches for plastic parts will fail to produce the true minimum manufacturing cost in these cases.

Thus, tackling thin plastic parts requires a new approach, alongside existing mold design principles and molding techniques.

1.1 Current research

Today, computer-aided simulation software is essential for the design of plastic parts and molds. Such software increases the efficiency of the design process by reducing the design cost and lead time [1].

Major systems, such as Mold Flow and C-Flow, use finite element analysis to simulate the filling phenomena, including flow patterns and filling sequences. Thus, the molding conditions can be predicted and validated, so that early design modifications can be achieved. Although available software is capable of analyzing the flow conditions, and the stress and the temperature distribution conditions of the component under various molding scenarios, they do not yield design parameters with minimum manufacturing cost [2,3].

The output data of the software only give parameter value ranges for reference and leaves the decision making to the component designer. Several attempts have also been made to optimize the parameters in feeding [4–7], cooling [2,8,9], and ejection These attempts were based on maximizing the flow ability of molten material during the molding process by using empirical relation ships between the product and mold design parameters.

Some researchers have made efforts to improve plastic part quality by Reducing the

sink mark [11] and the part deformation after molding [12], analyzing the effects of wall thickness and the flow length of the part [13], and analyzing the internal structure of the plastic part design and filling materials flows of the mold design [14]. Reifschneider [15] has compared three types of mold filling simulation programs, including Part Adviser, Fusion, and Insight, with actual experimental testing. All these approaches have established methods that can save a lot of time and cost. However, they just tackled the design parameters of the plastic part and mold individually during the design stage. In addition, they did not provide the design parameters with minimum manufacturing cost.

Studies applying various artificial intelligence methods and techniques have been found that mainly focus on optimization analysis of injection molding parameters [16,17]. For in-stance He et al. [3] introduced a fuzzy- neuro approach for automatic resetting of molding process parameters. By contrast , Helps et al. [18,19] adopted artificial neural networks to predict the setting of molding conditions and plastic part quality control in molding. Clearly, the development of comprehensive molding process models and computer-aided manufacturing provides a basis for realizing molding parameter optimization [3 , 16,17]. Mok et al. [20] propose a hybrid neural network and genetic algorithm approach incorporating Case-Based Reasoning (CBR) to derive initial settings for molding parameters for parts with similar design features quickly and with acceptable accuracy. Mok’s approach was based on past product processing data, and was limited to designs that are similar to previous product data. However, no real R&D effort has been found that considers minimizing manufacturing costs for thin plastic components.

Generally, the current practical approach for minimizing the manufacturing cost of plastic components is to minimize the thickness and the dimensions of the part at the product design stage, and then to calculate the costs of the mold design and molding process for the part accordingly, as shown in Fig. 1.

The current approach may not be able to obtain the real minimum manufacturing cost when handling thin plastic components.

1.2Manufacturing requirements for a typical thin plastic component As a test example, the typical manufacturing requirements for a thin square plastic part with a center hole, as shown in Fig. 2,are given in Table 1.

Fig.1. The current practical approach

Fig.2. Test example of a small

plastic component

Table1. Customer requirements for the example component

2. The current practical approach

As shown in Fig.1, the current approach consists of three phases: product design, mold design and molding process parameter setting. A main objective in the product design is to establish the physical dimensions of the part such as its thickness, width

and length. The phases of molded sign and molding subsequently treat the established physical dimensions as given inputs to calculate the required details for mold making and molding operations.

When applying the current practical approach for tackling the given example, the key variables are handled by the three phases as follows:

Product design

* Establish the minimum thickness (height) HP, and then calculate the material cost. HP is then treated as a predetermined input for the calculation of the costs of mold design and molding operations. HP

Mold design

* Calculate the cooling time for the determined minimum

thickness HP in order to obtain the number of mold cavities required. The mold making cost is then the sum of the costs to machine the:

–Depth of cutting (thickness) HP

–Number of cavities

–Runner diameter DR

–Gate thickness HG

Molding process

* Determine the injection pressure Pin, and then the cost of power consumption

Determine the cooling time t co, and then the cost of machine operations. The overall molding cost is the sum of the power consumption cost and machine operating cost.

The total manufacturing cost is the sum of the costs of plastic material, mold making and molding operations. Note that, in accordance with typical industry practice, all of the following calculations are in terms of unit costs.

2.1 Product design

This is the first manufacturing phase of the current practical approach. The design minimizes the thickness HP of the plastic component to meet the creep loading deflection constraint , Y (<1.47mmafter1yearofusage),and to minimize plastic material usage cost Cm. Minimizing HP requires [21]:

Figure 3 plots changes in HP through Eqs.1 and 2.The graphs show that the smallest thickness that meets the 1.47mm maximum creep deflection constraint is 0 .75mm,with a plastic material cost of $0.000483558/unit and a batch size of 200000 units.

This thickness will be treated as a given input for the subsequent molded sign and molding process analysis phases.

2.2Mold design

2.2.1 Determination of cooling time

The desired mold temperature is 25 C. The determined thickness is 0.75mm. Figure 4 shows the cooling channels layout following standard industry practices. The cooling channel diameter is chosen to be 3mm for this example.

From [22], the cooling time t co:

And the location factor,

BysolvingEqs.3and4, and substituting HP =0.75mm and the given values of the cooling channel design parameters, the cooling time (3.1s) is obtained.

The cycle time t cycle, given by E q. 5, is proportional to the molding machine operating costs, and consists of injection time (t in), ejection time (t e j), dry cycle time (t d c), and cooling time (t c o).

2.2.2 Determination of the number of mold cavities In general, the cost of mold making depends on the amount of machining work to form the required number of cores/cavities, runners, and gates. The given example calls for a two-plate mold

Fig.3.

Deflection and plastic materials costs versus part thickness Fig.4. Cooling channel layout that does not require undercut machining. Therefore, the ma chining work for cutting the runners and gates is proportional to the work involved in forming the cores/cavities and need not be considered. In the example, mold making cost Cmm is governed by (n, HP).

Generally, the minimum number of cavities, Nmin, is chosen to allow for delivery of the batch of plastic parts on time图3 。

After substitution

which is rounded To n =3,since the mold cannot contain 2.64 cavities. The machine operation capacity and the lead-time of production in the example are given as 21.5h/d and 21d, respectively. Moreover, as mentioned in the previous section, the cycle time is directly proportional to the part thickness HP. A curve of batch size against thickness is plotted in Fig. 5. As shown, at HP =0.75mm, the production capability (batch size) is 242470units.Thus the production capability of n =3 is larger than the required lot size (200000units).

For simplicity, the time taken for machining the depth of a thin component is treated as a given constant and added to the required time t CC for making a cavity insert. The C mm can then be calculated by n as expressed [1]

2.3Molding process

In the molding process, the cycle cost and power consumption cost are used to establish the molding operations cost as described in the following sections.

Fig.5. Mold making cost versus part thickness

2.3.1 Cycle cost

The cycle cost C is defined as the labor cost for molding machine operations. The calculation of cycle cost, given by E q. 8, mainly depends on the cycle time and number of mold cavities

For the example, the value of labor cost per hour, L, is given as $1.19/h. Also, Cp can be calculated, as t cycle =20.1sand n = 3 when HP = 0.75mm, as found earlier. And so Cp =$0.0022147/unit.

2.3.2 Power consumption cost

Typically,within the operating cycle of a molding machine,maximum power is required during injection. Hence, longer injection times and higher injection pressures increase the power consumption cost.

For the purposes of this example, an injection time of tin =0.5sisselectedand applied for the molding process。The required hydraulic power PH, power consumption E i, and cost CPC for injection can be found from the following expressions [23]

工程常用英文缩写翻译

常 用 英 文 缩 写 对 照 表 序号缩写词原词词意备注1A anchor锚、锚定 2ABS absolute绝对地 3AISI American Iron and Steel Institue美国钢铁学会 4AMB ambient周围环境 5ANSI American National Standards Institue美国国家标准学会 6&And和 7API American Petroleum Institute美国石油组织 8APPROX approximate大约,近似的 9ASB Asbestos石棉 10ASME American Socirty of Mechanical Engineers美国机械工程师协会 11ASSY Assembly装配、组装 12ASTM American Socirty of Testing Material美国材料试验协会 13ATM Atmosphere大气压 14AUTO Automatic自动的 15AUX Auxiliary辅助的 16AVG Average平均的 17B Inch(Denoting pipe size with numeral)英寸(用数字表示管子尺寸) 18BB Bolted Bonnet螺栓连接的阀盖 19BB By Buyer买方供货 20B.B Beveled End Beveled End两端为坡口端 21B.C Bolt Circle螺栓圆周 22BC Bolted Cover(Cap)螺栓连接的阀盖(帽) 23BE Beveled End(for welding)坡口端(焊接用)、斜口端 24BE Bell End承口端 25BEP Both Ends Plain两端平 26BET Both Ends Threaded两端带螺纹 27BF Blind Flange法兰盖,盖板,盲法兰

常见职务、职位英文翻译

常见职位、职务英文译名 Accounting Assistant 会计助理 Accounting Clerk 记帐员 Accounting Manager 会计部经理 Accounting Stall 会计部职员 Accounting Supervisor 会计主管 Administration Manager 行政经理 Administration Staff 行政人员 Administrative Assistant 行政助理 Administrative Clerk 行政办事员 Advertising Staff 广告工作人员 Airlines Sales Representative 航空公司定座员 Airlines Staff 航空公司职员 Application Engineer 应用工程师 Assistant Manager 副经理 Bond Analyst 证券分析员 Bond Trader 证券交易员 Business Controller 业务主任 Business Manager 业务经理 Buyer 采购员 Cashier 出纳员 Chemical Engineer 化学工程师 Civil Engineer 土木工程师 Clerk/Receptionist 职员/接待员 Clerk Typist & Secretary 文书打字兼秘书 Computer Data Input Operator 计算机资料输入员 Computer Engineer 计算机工程师 Computer Processing Operator 计算机处理操作员 Computer System Manager 计算机系统部经理 Copywriter 广告文字撰稿人 Deputy General Manager 副总经理 Economic Research Assistant 经济研究助理 Electrical Engineer 电气工程师 Engineering Technician 工程技术员 English Instructor/Teacher 英语教师

常见职务职位英文翻译

常见职务职位英文翻译 希望对你有帮助哦!总公司Head Office分公司Branch Office营业部Business Office人事部Personnel Department(人力资源部)Human Resources Department总务部General Affairs Department财务部General Accounting Department销售部Sales Department促销部Sales Promotion Department国际部International Department出口部Export Department进口部Import Department公共关系Public Relations Department广告部Advertising Department企划部Planning Department产品开发部Product Development Department研发部Research and Development Department(R&D)秘书室Secretarial PoolAccounting Assistant 会计助理Accounting Clerk 记帐员Accounting Manager 会计部经理Accounting Stall 会计部职员Accounting Supervisor 会计主管Administration Manager 行政经理Administration Staff 行政人员Administrative Assistant 行政助理Administrative Clerk 行政办事员Advertising Staff 广告工作人员Airlines Sales Representative 航空公司定座员Airlines Staff 航空公司职员Application Engineer 应用工程师Assistant Manager 副经理Bond Analyst 证券分析员Bond Trader 证券交易员Business Controller 业务主任Business Manager 业务经理Buyer 采购员Cashier 出纳员Chemical Engineer 化学工程师

工厂,车间中英文对照表

生产车间常用名称翻译 仓库:WAREHOUSE 脱包间:REMOVING BAG ROOM 楼梯口:THE STAIRS 原料传递口:RAW MATERIAL TRANSFER PORT 原料间:RAW MATERIAL ROOM 称量间:WEIGHING ROOM 清洗间:WASHING ROOM 一次更衣室:DRESSING ROOM 二次更衣室:DRESSING ROOM 缓冲间:BUFFERING ROOM 2个 洁具间:SANITARY TOOL ROOM 2个 器具存放间:TOOLS STORAGE ROOM 2个 制作间:MIXING ROOM 更衣室:DRESSING ROOM 3个 安全出口:EXIT 3个红色字 传递口:CONNECTING WINDOW 7个灌装间:FILLING ROOM 半成品储存间:SEMI FINISHED PRODUCTS STORAGE 内包材间:INNER PACKAGE MATERIAL ROOM 女更衣室:WOMEN'S DRESSING ROOM 男更衣室:MEN'S DRESSING ROOM 女一更衣室:WOMEN'S DRESSING ROOM NO.1 男一更衣室:MEN'S DRESSING ROOM NO.1 女二更衣室:WOMEN'S DRESSING ROOM NO.2 男二更衣室:MEN'S DRESSING ROOM NO.2 成品组装间:FINISHED PRODUCTS ASSEMBLING ROOM 外包装车间:OUTER PACKAGING ROOM 2个 女洗手间:WOMEN’S WASHROOM 货梯严禁乘坐:PERMITTED UNLESS PRODUCTS INCLUDED. 研发室:RESEARCH AND DEVELOPMENT ROOM 微检室:MICROBIOLOGICAL TEST ROOM 打样间:SAMPLING ROOM 留样间:SAMPLES STORAGE ROOM 总更衣室:MAIN DRESSING ROOM 办公室:OFFICE

常见职位职务英文翻译

常见职位职务英文翻译 Accounting Assistant会计助理 Accounting Clerk记帐员 Accounting Manager会计部经理 Accounting Stall会计部职员 Accounting Supervisor会计主管 Administration Manager行政经理 Administration Staff行政人员 Administrative Assistant行政助理 Administrative Clerk行政办事员 Advertising Staff广告工作人员 Airlines Sales Representative航空公司定座员 Airlines Staff航空公司职员 Application Engineer应用工程师 Assistant Manager副经理 Bond Analyst证券分析员 Bond Trader证券交易员 Business Controller业务主任 Business Manager业务经理 Buyer采购员 Cashier出纳员 Chemical Engineer化学工程师 Civil Engineer土木工程师 Clerk/Receptionist职员/接待员 Clerk Typist&Secretary文书打字兼秘书 Computer Data Input Operator计算机资料输入员Computer Engineer计算机工程师 Computer Processing Operator计算机处理操作员Computer System Manager计算机系统部经理 Copywriter广告文字撰稿人 Deputy General Manager副总经理 Economic Research Assistant经济研究助理 Electrical Engineer电气工程师 Engineering Technician工程技术员 English Instructor/Teacher英语教师 Export Sales Manager外销部经理 Export Sales Staff外销部职员 Financial Controller财务主任 Financial Reporter财务报告人 F.X.(Foreign Exchange)Clerk外汇部职员 F.X.Settlement Clerk外汇部核算员 Fund Manager财务经理 General Auditor审计长 General Manager/President总经理

工厂常用英语翻译

工廠常用英語翻譯(機械、模具) 总经理办公室General manager’s office 模具部Tooling department 项目部Project department品质部Quality department计划 部 Plan department 制造部Manufacture department产品部Keypad departmentIMD 产品部 IMD department五金部 Metal stamping department设计科 Design section冲压车间 Stamping workshop电镀车间 Plating workshop物控科 Production material control section 计划 科 Plan section 仓务科 Warehouse section商务科 Business section品质规划科 quality plan section IQC科 IQC sectionIPQC科 IPQC sectionOQC科 OQC section检测中心 measurement center 项目规划科 Project plan section项目XX科 Project section XX试模科 Mold test section成本科 Cost section 设备科 Facility section采购科 Purchase section综合办 General affairs office 编程科 Programming section 模具工程科 Tooling engineering section模具装配车间Mold assembly workshop文控中心 Document control center (DCC)注塑车间Injection workshop喷涂车间 Spray painting workshop装配车间Assembly workshop 总经理General manager (GM)经理managerXX部门经理Manager of XX department 原料库 Raw material warehouse半成品库 Semi-finished product warehouse成品库 Finished product warehouse科长 section chief 主任 chief 部门主管 department head主管, 线长supervisor组长Foreman, forelady秘书secretary 文员clerk操作员operator助理assistant职员staff 陶瓷ceramics合成纤维synthetic fibre电化学腐蚀electrochemical corrosion车架automotive chassis 悬架suspension 转向器redirector 变速器speed changer 板料冲压sheet metal parts 孔加工spot facing machining车间workshop工程技术人员engineer气动夹紧pneuma lock 数学模型mathematical model画法几何descriptive geometry机械制图Mechanical drawing 投影projection视图view 剖视图profile chart 标准件standard component零件图part drawing 装配图assembly drawing尺寸标注size marking技术要求technical requirements 刚度rigidity内力internal force位移displacement 截面section 疲劳极限fatigue limit 断裂fracture 塑性变形plastic distortion 脆性材料brittleness material刚度准则rigidity criterion 垫圈washer 垫片spacer直齿圆柱齿轮straight toothed spur gear斜齿圆柱齿轮helical-spur gear 直齿锥齿轮straight bevel gear 运动简图kinematic sketch齿轮齿条pinion and rack 蜗杆蜗轮worm and worm gear 虚约束passive constraint曲柄crank摇杆racker凸轮cams 共轭曲线conjugate curve 范成法generation method 定义域definitional domain 值域range 导数\\微分differential coefficient求导derivation 定积分definite integral不定积分indefinite integral 曲率curvature偏微分partial differential 毛坯rough游标卡尺slide caliper千分尺micrometer calipers 攻丝tap 二阶行列式second order determinant逆矩阵inverse matrix线性方程组linear equations 概率probability 随机变量random variable排列组合permutation and combination 气体状态方程equation of state of gas 动能kinetic energy 势能potential energy 机械能守恒conservation of mechanical energy 动量momentum 桁架truss轴线axes余子式cofactor

各种职位的英文翻译

各种职位的英文翻译 qa 是英文 quality assurance 的简称,中文含义是质量保证; qc 是英文 quality control 的简称,中文含义是质量控 制。 IPQC 是过程检验工程师 JQE 是品质工程师 DQA 是设计品保工程师 SQE 共货商管理工程师 Administration( 行政部分) 行政主管 File Clerk 档案管理员 行政助理 Office Manager 办公室经理 行政秘书 Receptionist 接待员 办公室文员 Secretary 秘书 Inventory Control Analyst 存货控制分析 Staff Assistant 助理 Mail Room Supervisor 信件中心管理员 Stenographer 速记员 Order Entry Clerk 订单输入文员 Telephone Operator 电话操作 员 Shipping/Receiving Expediter 收发督导员 Ticket Agent 票务代理 Vice-President of Administration 行政副总裁 Typist 打字员 Executive and Managerial( 管理部分 ) Retail Store Manager 零售店经理 Food Service Manager 食品服务经理 Executive Marketing Director 市场行政总监 HMO Administrator 医疗保险管理 Assistant Store Manager 商店经理助理 Operations Manager 操作经理 Assistant Vice-President 副总裁助理 Production Manager 生产经理 Chief Executive Officer(CEO) 首席执行官 Property Manager 房地产经理 Chief Operations Officer(COO) 首席运营官 Branch Manager 部门经理 Controller(International) 国际监管 Claims Examiner 主考官 Director of Operations 运营总监 Controller(General) 管理员 Field Assurance Coordinator 土地担保协调员 General Manager 总经理 Management Consultant 管理顾问 District Manager 市区经理 Hospital Administrator 医院管理 President 总统 Import/Export Manager 进出口经理 Product Manager 产品经理 Insurance Claims Controller 保险认领管理员 Program Manager 程序管理经理 Insurance Coordinator 保险协调员 Project Manager 项目经理 Inventory Control Manager 库存管理经理 Regional Manager 区域经理 Manager(Non-Profit and Charities) 非盈利性慈善机构管理 Service Manager 服务经理 Manufacturing Manager 制造业经理 Vending Manager 售买经理 Telecommunications Manager 电信业经理 Vice-President 副总裁 Transportation Manager 运输经理 Warehouse Manager 仓库经理 Education and Library Science( 教育部分 ) Daycare Worker 保育员 ESL Teacher 第二外语教师 Developmental Educator 发展教育家 Head Teacher 高级教师 Foreign Language Teacher 外语教师 Librarian 图书管理员 Guidance Counselor 指导顾问 Music Teacher 音乐教师 Library Technician 图书管理员 Nanny 保姆 Physical Education Teacher 物理教师 Principal 校长 School Psychologist 心理咨询教师 Teacher 教师 Special Needs Educator 特种教育家 Teacher Aide 助理教师 Art Instructor 艺术教师 Computer Teacher 计算机教师 College Professor 大学教授 Coach 教练员 Assistant Dean of Students 助理训导长 Archivist 案卷保管员 Vocational Counselor 职业顾问 Tutor 家教、辅导教师 Auditor 审计师 Accountant 会计员,会计师 Administration Assistant 行政助理 Administrator 行政主管 Assistant Manager 副经理 Assistant Production Manager 副厂长 Business Manager 业务经理 Cashier 出纳员 Chief Accountant 总会计主任 Chief Engineer 总工程师 Civil Engineer 土木工程师 Clerk 文员(文书) Director 董事 Electrical Engineer 电气工程师 Executive Director 行政董事 Executive Secretary 行政秘书 Financial Controller 财务总监 Foreman 领班,组长 General manager 总经理 Junior clerk 低级文员(低级职员) Manager 经理 Marketing Executive 市场部主任 Marketing Manager 市场部经理 Marketing Officer 市场部办公室主任 Mechanical Engineer 机械工程师 Merchandiser 买手(商人) Messenger 信差(邮递员) Office Assistant 写字楼助理(办事员) Administrative Director Executive Assistant Executive Secretary General Office Clerk

工厂,车间中英文对照表

WORD格式 生产车间常用名称翻译 仓库:WAREHOUSE 脱包间:REMOVINGBAGROOM 楼梯口:THESTAIRS 原料传递口:RAWMATERIALTRANSFERPORT 原料间:RAWMATERIALROOM 称量间:WEIGHINGROOM 清洗间:WASHINGROOM 一次更衣室:DRESSINGROOM 二次更衣室:DRESSINGROOM 缓冲间:BUFFERINGROOM2个 洁具间:SANITARYTOOLROOM2个 器具存放间:TOOLSSTORAGEROOM2个 制作间:MIXINGROOM 更衣室:DRESSINGROOM3个 安全出口:EXIT 3个红色字 传递口:CONNECTINGWINDOW 7个灌装间:FILLINGROOM 半成品储存间:SEMIFINISHEDPRODUCTSSTORAGE 内包材间:INNERPACKAGEMATERIALROOM 女更衣室:WOMEN'SDRESSINGROOM 男更衣室:MEN'SDRESSINGROOM 女一更衣室:WOMEN'SDRESSINGROOMNO.1 男一更衣室:MEN'SDRESSINGROOMNO.1 女二更衣室:WOMEN'SDRESSINGROOMNO.2 男二更衣室:MEN'SDRESSINGROOMNO.2 成品组装间:FINISHEDPRODUCTSASSEMBLINGROOM 外包装车间:OUTERPACKAGINGROOM2个 女洗手间:WOMEN’SWASHROOM 货梯严禁乘坐:PERMITTEDUNLESSPRODUCTSINCLUDED. 研发室:RESEARCHANDDEVELOPMENTROOM 微检室:MICROBIOLOGICALTESTROOM 打样间:SAMPLINGROOM 留样间:SAMPLESSTORAGEROOM 总更衣室:MAINDRESSINGROOM 办公室:OFFICE Z专业资料整理

各种职位的英文翻译

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