机加工质量控制计划范例-HT (1)

Date （Orig.）日期（原订）：

Date （Rev.）日期（ 修订）：

Core Team:核心小组

First Inspection

首检

Process Inspection 过程检查

Final inspection 最终检查

Material type 材质

American code:AISI 1215

1.Check the material certification

2.Third party test one time two years 1.检查材质证明书2.每年一次第三方检测

1份/Batch

Incoming inspection report 进料检验报告(编号：LCN-8F041D)

Close off /Return to supplier 隔离 / 退货

Outer diameter 外径

Ф28 -0.03

Micrometer 千分尺(0~25mm)45138483

Incoming inspection report 进料检验报告(编号：LCN-8F041D)

Close off / Return to supplier 隔离 / 退货

Striagtness 直线度

Striagtness than

0.5mm/1000mm

弯曲程度1000mm 范围内小

于0.5mm

Inspection in the designated area welter

the material

在指定区域内滚动检查

Incoming inspection report 进料检验报告(编号：LCN-8F041D)

Close off / Rework /Sort 隔离 / 返工/ 全检

Surface defects 表面缺陷

No Scratch, Rust...无拉伤、无锈斑……

Visual check 目视

Incoming inspection report 进料检验报告(编号：LCN-8F041D)

Close off / Return to supplier 隔离 / 退回供应商

Send out material 发料

Send wrong material 发错料Color mark 颜色标识Green mark 绿色标识

The operator and warehouse

keeper check each other

操作员人员和仓库管理员互相检验

Return to warehouse / close off 退回仓库 / 隔离20

Turning 车削加工

L-35

Revolution 转数

Make program 编程A01-002

Program checking 程序确认

Program checking report 程序确

认报告（报告编号：LCN-6F050)Corrected the program 修改程序

Clamp tooling 刀具夹头紧固

No disentangle 要求夹紧无松开动Check tooling and device 用工具检查有无松动

Tooling Sheet 刀具清单（编号：LCN-7F106)Check by technic manager 技术经理审核1.Turning Facing 光平面Turning tool 车刀 Turning Facing 光平面Rev 转速3000rad/min F 进刀量=0.03mm/r Technice Size 工艺尺寸

Reset-up 重新调整2.Drilling hole 钻孔Drilling tool 钻头

Center hole 中心孔Rev 转速2500rad/min F 进刀量=0.03mm/r Φ5.0Technice Size 工艺尺寸

Reset-up 重新调整

3.Brilling Hole 镗孔

Boring tool 镗刀

20Hole diameter 孔径Rev 转速3000rad/min F 进刀量=0.02mm/r

Φ5.6 +0.2Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)

3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工42Angle 角度20°Contracer 轮廓仪(DD-0009)3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工19Hole diameter 孔径Φ5.9±0.1Projector 投影仪(490127)

3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工16Radius 圆角17.5 +0.02/-0.03Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工15

Angle 角度14.5+0.2Projector 投影仪(490127)3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工Reamering tool 铰刀

32Angle 角度Rev 转速1000rad/min F 进刀量=0.02mm/r 20°

Contracer 轮廓仪(DD-0009)

3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工

21

Hole diameter 孔径Φ5.5 +0.02/-0.005Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)

3pcs/ Machine start up or Change tool

3pcs/3H

AQL1.0 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework / Scrap 隔离 / 返工 / 报废5.Dilling hole 钻孔

Drilling tool 钻头

Hole diameter 孔径

Rev 转速2500rad/min F 进刀量=0.03mm/r Φ10

Process technice size 过程工艺尺寸

Reset-up 重新调整

6.Boring hole 镗孔

Boring tool 镗刀

18

Hole diameter 孔径

Rev 转速3000rad/min F 进刀量=0.02mm/r

Φ12.2+0.04/0

Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)

3pcs/ Machine start up or

Change tool

3pcs/3H

AQL1.0 C=0 1.Inspection report (PIR A01-002)

2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC 控制Close off / Rework /Sort

隔离 / 返工 /全检

37Jumpness 全跳动

Concentricity Gage 同轴度仪(19753-A-10P)3pcs/ Machine start up or Change tool

3pcs/3H

AQL1.0 C=0

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)

Close off / Rework 隔离 / 返工

key window/Phone ：主要联系人/电话：

Customer Engineering Approval/Date (If Required)顾客工程批准/日期（如需要）：

Control Plan 控 制 计 划

***-CP-******

Key window/Phone ：主要联系人/电话：

Customer Part No./ Rev.客户零件编号/版本:Part/Process

No. 零件/过程 编号Customer Quality Approval/Date (If Required)顾客质量批准/日期（如需要）：Other Approval/Date (If Required)其它批准（如需要）

4 .Reamering hole 铰孔

10

Incoming Inspection 进料检验

Other Approval/Date (If Required)其它批准（如需要）：

Part Name/Description 零件名称/描述 :10PCS/Batch

10PCS/Batch

Supplier ：供方：

Process Name /Operation Description 过程名称/操作描述Machine, Device,Jig, Tools For Mfg. 机器、装置、夹具、

工装

Characteristics 特性

No.编号Product 产品Process 过程

Product Characteristi

c Class 产品特性分类

Evaluation Measurement Tech.

评价/测量技术

Process Characteristi c Class 过程特性分类Reaction Plan 反应计划

Methods 方法

Product/Process/Spec./Tole rance 产品/过程/规格/公差Control Method 控制方法Sample 样件

10PCS/Batch

7.Turning Outside

Diameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/minΦ14.03Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-

002)Inspection report (PIR A01-

Close off / Rework

隔离 / 返工

Chamfer 倒角F进刀量=0.03mm/r 1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

1.Inspection report (PIR A01-

002)

2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC控制

Close off / Rework

隔离 / 返工

5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

1.Inspection report (PIR A01-

002)

2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC控制

Close off / Rework

隔离 / 返工

25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/minФ 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework /Sort

隔离 / 返工/全检

38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

11Width宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

9.Cutting off 切断

Cutting tool 切断刀17Length 长度Rev 转速2500rad/min

F进刀量=0.03mm/r

23.4±0.1Height Tester0~30mm(01194)高度规

3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/minΦ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-

***-0001)

3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工36Concentricity 同轴度

Concentricity Gage同轴度仪

(19753-A-10P)

3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

33Angle 角度118°±3°Contracer轮廓仪(DD-0009)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径

Rev 转速2500rad/min

F进刀量=0.03mm/r

Φ10Process technice size

过程工艺尺寸

Reset-up

重新调整

12.Boring Hole

镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/min

F进刀量=0.02mm/r

Φ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-

***-0001)

3pcs/ Machine start up or

Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

30Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

13highness 高度 2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

12highness 高度 1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

35parallel平行度Dial indicator千分表3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

24Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-

***-0001)3pcs/ Machine start up or

Change tool

3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework / Scrap

隔离 / 返工 / 报废

Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/minΦ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

28Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

9highness 高度 3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

29Chamfer 倒角0.2±0.1*45°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

27Chamfer 倒角0.3±0.05*20°Projector 投影仪(490127)3pcs/ Machine start up or

Change tool 1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)

Close off / Rework

隔离 / 返工

13.Turning Outside Diameter

车外圆

3Outside diameter 外径

Φ27.3 +0.06/+0.02

Micrometer 千分尺(25~50mm)451384833pcs/ Machine start up or Change tool

3pcs/3H

AQL1.0 C=0 1.Inspection report (PIR A01-002)

2.SPC control

1.检验报告(报告编号：A01-002)

2.SPC 控制Close off / Rework /Sort

隔离/返工/全检

10highness 高度 3.6+0.05

Height Tester0~30mm(01194)高度规3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工

34Concentricity 同轴度Concentricity Gage 同轴度仪(19753-A-10P)

3pcs/ Machine start up or Change tool

3pcs/3H AQL1.0 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工

42Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up or Change tool

1pcs/3H AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工

42

Chamfer 倒角Projector 投影仪(490127)3pcs/ Machine start up or Change tool

1pcs/3H

AQL1.5 C=0

Inspection report (PIR A01-002)

检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工

30

Cleaning 清洗

Automatic ultrasonic cleaning (Machine No.:Q01)

Different parts mix 不同的零件混合在一起

Washing basket 清洗蓝内

Dempty washing basket 使用空的清洗篮

Visual check 目视检查

100%/Shift

100%

Production flow shee

生产流转单 （编号：LCM-7F015)

Clear / Inform to leader 清理/通知组长

超声波清洗机 (设备编号：Q01)

Different batches are mix 不同批次混在一起

Different color of flow sheet 不同颜色流转单

Machine no. card on the

washing basket

机器号牌放进清洗篮

Visual check

目视检查

10pcs/Shift 100%

Production flow shee

生产流转单 （编号：LCM-7F015)

Inform to leader 通知组长

Consistency 浓度Consistency 4%±2%Consistency

浓度检测仪(设备编号：080923)Note form Close off / Rework 隔离 / 返工

Temperature 温度65℃±5℃Thermometer 温度计

Note form

Close off / Rework 隔离 / 返工

Time 时间

30 Minutes / Basket 30分钟 / 篮Set up the washing machine 设定清洗机时间Note form

Close off / Rework 隔离 / 返工

Change washing solution 更换清洗液

1times / 15 days Visual check 目视检查

Note form

Change thewashing solution 更换洗涤剂Part Surface bumps 零件表面碰伤

Patrs quantity 零件数量

1 layer of parts on the washing basket

清洗篮内只能放1层零件Check by 20 times magnifier 20倍放大镜目视检查10pcs/Shift 100%

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Sorting 隔离 / 全检40

Plating 电镀

Salt Spray Test 盐雾试验

198H

Salt Spray Tester 盐雾试验箱3pcs/Plating start up or Add liquor

Inspection report

检验报告（报告编号：*******）Close off / Rework 隔离 / 返工43Plating thickness 镀层Zn:5～10μm

x-ray fluorescence tester X-荧光射线测试仪

3pcs/Plating start up or Add liquor

Inspection report

检验报告（报告编号：*******）

Close off / Rework 隔离 / 返工Surface bumps 表面碰伤Parts accumulate 零件堆积Put in tray one by one 放进盘子排序摆放Check by 20 times magnifier 20倍放大镜目视检查100%100%

Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Sorting 隔离 / 全检Surface is dirty 表面有脏物

Appointed inspection area 指定检查区

Visual check 目视检查100%100%Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework 隔离 / 返工Parts surface damage 零件损坏Special packing material 专用包材Visual check 目视检查Every batch 每批次Every batch 每批次Check List 检查清单Rework 返工Quantity 数量

60pcs/ tray 300pcs/box Visual check 目视检查Every batch 每批次

Every batch 每批次Check List 检查清单Rework 返工

Different batches are mix 不同批次混在一起

Label on every tray 每盘贴标签

Visual check 目视检查100%

Production flow shee

生产流转单 （编号：LCM-7F015)

Rework 返工

Vacuum 抽真空 1 minute 1分钟

Calculagraph 计时器100%

Check List 检查清单

Rework 返工

Vacuum 抽真空

Customer Name / Article No/qty /packing date 客户名/品名/数量/日期Visual check 目视检查Every batch 每批次

Every batch 每批次

Check List 检查清单Rework 返工

70

Inspection /Storing 检验/入库

Labeling 贴标签

Customer Name / Article No/qty /packing date 客户名/品名/数量/日期Visual check 目视检查100%Check List 检查清单Rework 返工

Quantity 数量

60pcs/ tray 300pcs/box

Visual check 目视检查Every batch 每批次

Every batch 每批次Check List 检查清单Rework 返工Labeling / Quantity 标签/数量

Visual check 目视检查Every time Check List 检查清单Rework 返工Packaging 包装

Visual check 目视检查

Every time

Check List 检查清单

Rework 返工

Characteristics Classification:特性分类

Customer characteristic Product characteristic or process parameter which affects a product's safety or compliance with regulatory requirements.影响产品的安全性或法规要求的符合性的产品特性或过程参数。

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Cuting oil not clean up 油污没有清洗干净

60

50

10pcs/Shift 100%

Shipment /Dock audit 出货/检验

Packing 包装

Final inspection 成品检验

80

Plastic tray 塑料托盘Box 纸箱Wood block 木板

-0.1

+0.2

Team Member/ Title

Team Member/ Title

Team Member/ Title Approval

Team Member/ Title

Team Member/ Title

Team Member/ Title